Automated optical inspection machine (AOI) is a new type of testing technology. It has
developed very rapidly in recent years. The structure of AOI consists of four parts: workbench, CCD camera system, electromechanical control and system software. When testing, firstly, the circuit board to be tested is placed on the workbench of the AOI machine, and the detection
procedure of the product to be detected is called out through positioning. The X/Y workbench
will send the circuit board under the lens according to the command of the setting program. With the help of the special light source, the lens will capture the image required by the AOI system and analyze it, then the processor will move the lens toward the lens. The next position is
collected for the next image and then analyzed, and the image is subjected to continuous
analysis and processing to obtain a higher detection speed. The process of AOI image
processing essentially digitizes the extracted image, and then compares it with the pre-stored “standard”. After analysis and judgment, it finds the defect to make a position prompt, and at the same time generates image text, and the operator further confirms or sends the repair station. Overhaul

AOI machine S-AO600C.

Please call me to chat:

PCB Unloader loader and Destacker from production to packaging.

1. Purchase all kinds of materials according to order.

2. Frame installation of the entire machine.

3. Installed power motor

4. Install PLC control box.

5. Install sensor and belt.

6.Install the cover

7.Install the LOGO

8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.

11. Aging operation week

12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,

14. Arrange forwarders to pick up the goods.

Four machines were shipped and shipped to the United States via freight forwarders.

ming@smthelp.com

PCB Unloader loader and Destacker from production to packaging.

1. Purchase all kinds of materials according to order.

2. Frame installation of the entire machine.

3. Installed power motor

4. Install PLC control box.

5. Install sensor and belt.

6.Install the cover

7.Install the LOGO

8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.

11. Aging operation week

12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,

14. Arrange forwarders to pick up the goods.

Four machines were shipped and shipped to the United States via freight forwarders.

ming@smthelp.com

S-CC200 User’s Manual for Part Counter

Index

Introduction…………………………. … ……. ….……..3

Attention for part counter……… ……………………. . 4

三、Chip bonder counter function key and operating instructions… ………………………………………………. …4

四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6

五、Trouble Shoot……….…………………….……………….8

六、After-sale service……………………………………….9

七、After-sale service card………….……… .. …………………..10

一、Introduction

1、Theory

Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V，50/60HZ，25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1，2，4，8，10，12，16，24，32，44，56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4，6，8，12，16，24，32，44，56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure

this product have two types.

S-CC200 Standard chip bonder counter

2） S-CC202 inspecting missing type chip bonder counter

1、material reflector

2、Tray

3、Gear/motive pressing plate

4、monkey wrench

5、rocket head

6、free movable shoulder

7、location knob

8、display

9、key

10、power key

11、handle

12、glass fiber amplifier

13、glass fiber head to head emitter

二、Chip bonder counter attention

1，After unpacking, please count and make sure all accessories ready.

2，Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3，Please check whether voltage specification conform to the electric supply.

4，Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction

1）”PRINT”

Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.

2）”SET”

Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)

3）”PITCH”

Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.

4）”RIGHT” “FOREWARD/RIGHT”

Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.

5） “STOP/ZERO CLEARING”

Operation way:

（1）Under counting or feeding back status, press this key, it will stop counting or feeding back.

（2）If under standby status, press this key over 2 second, the counting value will be cleared up.

（3）If under printing interface, press this key, return to main interface.

6）”SELECT”, this key is switching key for setting parameters in printing interface.

7）LCD display

Set pitch

Set counting quantity part quantity

display*****under manual mode

8）”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1）Connect the power cable to the master machine, and plug the AC220V power.

2）Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3）Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4）Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5）Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6）Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7）Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8）When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9）When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.

四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1）Connect part counter and barcode master machine

2）Correctly place the barcode paper in the printer

2、 adjust and test equipment

1）Start power switch of the part counter

2）Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)

3、Print

Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
Press STOP/ZERO CLEARING back to master interface
Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.

五、Easy trouble shoot

Failure	debug method
After turning on power, LCD no display, buzzer no sound	Please check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer sound	LCD display cable loosens or breakdown, please check or contact dealer to change.
LCD normally displays, but FOREWARD/BACKWARD can’t be started.	The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions. 2．Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

Machine is damaged under carried by your person by himself
In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
Due to not using correct voltage, cause component damaged
Due to altering machine without the written approval of our company, cause the machine damaged..
Not selled by our company, but selled by dealer or other factory.
Natural disaster, or act of God.

After-sale service card

User’s Name： Address：

Machine model： User’s phone number：

Purchasing Date： Dealer’s seal：

User should know that：

From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
The following state is not in maintenance condition:

（1）Due to wrong operating, carelessly using, natural disaster cause the machine damaged.
1. Due to operating abnormally, cause the machine not work properly.
2. Once dismantled or repaired by someone who is not our technician.
3. Using consumable supplies or component which are not from our company, cause the machine damaged.
4. Not using the voltage required by our company, cause the machine damaged.
Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
If the card has no commodity seal and purchasing date, the card automatically become invalid.

Destacker Build Procedure SDM0029
Rev A

1. Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing, fill out a shortage sheet and give a copy to the appropriate material coordinator.

2. Pull the latest Electrical and Mechanical prints.

3. The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam, 4-3/8″ from either end square to main beam and Parallel to each other.

4. The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main beam and parallel to each other.

5. Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

6. Level conveyor from side to side and front to back, off rear rail

7. Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make ends even with rear rail.

8. Install motors, pulleys, UHMW and belts on rails.

9. Attach Destacker assy to rails

10. Assemble valve pack assy and install

11. Attach air input assy

12. Attach front cover and wire into control box

13. Run pneumatic lines, load program software and test.

14. Complete check sheet, turn over to QC

End of Document

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Automatic desktop SMT

pick and place machine

Model: S-6000V

Programming manual

Catalog

Import Material Order
- Import the coordinate file

Material Stack Configuration
- Coil stock and tray stock

Material stack configuration function

Mounting Setting
- Mount setting function and introduction
Puzzle Setting
- Quick makeup
Program Runs

SMT system programming tutorial

Import Material Order
- Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

Import PCB coordinates

① PCB coordinate document template, it is the CSV file.

②Open control system main interface – > file – > new file – > import coordinate.

③ The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:

Import the coordinate file function instructions
Option name	Operation	instructions
Coordinate surface		Choose the Top layer and Bottom layer to import coordinate components.
Flip coordinate

Select this option, will perform PCB flip horizontal coordinates

Flip Angle

Option

Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.

Grab the coordinate file by hand

Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates
- Manually add the new coordinates
① X Y positioning equipment function

X Y positioning equipment function
Option name	Operation	function
drop-down

options	Option	Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.
Open cursor
Close cursor
Back to Home	Execute	Machine return to original state

② Stepping set and X Y movement Function

Stepping set and X Y movement Function
Option name	Operation	Function
Stepping set	Option	Alternatively the step size of the X Y directions
X Y movement	Execute	Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool

③ Manual input coordinate function

Manual input coordinate function
Option name	Operation	Function
Bit No.	Modify	General is number, To manager the PCB program more clearly, fill the PCB current anchor element bit number.
Component Package		Fill the PCB current anchor element component package.
Center X	Automatic acquisition	Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y coordinate value, please do not modified by hand.
Center Y
Angle	Modify	Angle of PCB component
Component Type		Type of PCB component
	Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record coordinate current bit number.

Material Stack Configuration
- Coil stock and tray stock
  - Coil stock: For the coil stock component putting.
  - tray stock: For the tray stock and tube IC component putting.
- Material stack configuration function
  - Material stack configuration function

Material stack configuration function
Option name	Coil stock	tray stock
station number	According to the material stack number
Program Component	Click and choice of material stack put components corresponding component model, choose components are not allowed to repeat
Material System	Click into the system of material select stack corresponding packaging material with configuration
Component	Click into the system components and system interface to select material with the corresponding system components package

Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray

material

Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack
option
(Picture
6)

Pick up

speed

Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up

Depth

Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

depth

Pick up

alone

To some special material stack, setting the speed the depth separately.

Multi-line batch modification Description

Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can make the following batch modify.
Option Name	Operation	Description
Center X	Modify	batch settings calibration center X coordinate of material stack
Center Y		batch settings calibration center Y coordinate of material stack
Broaching partial X		batch settings Broaching partial X coordinate of material stack
Broaching partial Y		batch settings Broaching partial Y coordinate of material stack
Pick up depth		batch settings pick up depth of material stack
Adapter nozzle	Option	batch settings adapter nozzle of material stack

Material stack debugging tools, data checking function description

Material stack debugging tools, data checking function description
Option Name	Operation	Description
Material stack test	Execute	Pick up test for calibration finished material station configuration list
Save material station to the file		Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.
Loading the material station from the file		Can be loaded directly with the saved material station.
Check no material		Check the Program Component in the material station configuration list for no material.
Check double material		Check the Program Component in the material station configuration list for double material.
Check nozzle vacancy

Mounting Setting
- Mount setting function and introduction

Programming parameters automatically get in after the second material Stack Configuration.

Calibration Function description

PCB information – Align programming origin

① Click the Align program into the coordinate system origin correction interface.

② Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

③ Calibrating the far two point coordination ( reduce the error), Click OK after finished

calibrate.

Setting Mark point ( This setting must be completed – after operating alignment program origin )

Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )
Calibration ( This setting must be completed – after operating alignment program origin )

Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.

Other Setting

① Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

② Check invalid pick up material station, check whether the configuration is complete.

Puzzle Setting
- Quick makeup

It can horizontal and vertical puzzle PCB.

Origin offset correction

Manual correction and automatic correction
Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

① Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

② Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

Program Runs

Program option function 5.1.1 Function

Option Name

Operation

Description

Base plate Depth

Calibration

Nozzle and plywood PCB contact distance, setting through the

calibration.

Optimization Option

Option

Dual stepper reel, can improve the placement rate.

Nozzle

The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.

Run the patch
- Function

Option Name

Operation

Description

Test mounting

Option

Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls

Set

The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT

placement

Back Home

Execute

Back to initial state.

Start

Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.

End

End the current work.

5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

PCB conveyor: every SMT production line to use such a machine

Can be used to connect SMT production lines, but also can be used as PCB buffer, inspection, testing or manual insertion of electronic components.

PCB conveyor with lighting

Characteristics of the equipment

Modular design can be selected and disassembled according to customer requirements
Strong steel structure design enhances the stability of the equipment.
Smooth and parallel ball screw adjusting mode
Variable speed control function
Circuit board detection mode
Use special transmission track aluminum slot design to prevent card board
Bottom weight design, not easy to shift
The machine length can be customized according to customer’s requirements
Compatible SMEMA interface

[Canvasio3DPro templateID=”11″ objectID=”11″][/Canvasio3DPro]

We Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA UIC Panasonic

www.smthelp.com

Why Choice Us?

We owning 10 years experience in providing SMT/EMS services.
Familiar design and engineering capability both on Hardware and software.
Successful design experience in SMT line.
Lean manufacturing.
High mixed, high value, low volume business expertise service.
Flexible operation, fast response and total satisfaction.
Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.

Southern Machinery

3D RS-1 Vibration Feeder

3D SMT PCB conveyor

3D SMT PCB Magazine

3D Southern Machinery logo

3D UIC Radial taped feeder housing

3D JUKI Gripper nozzle

Programming manual

Import Material Order

Import Material Order

Import the coordinate file

Import PCB coordinates

Grab the coordinate file by hand

Calibration Function description

Setting Mark point ( This setting must be completed – after operating alignment program origin )

Calibration ( This setting must be completed – after operating alignment program origin )

Other Setting

Puzzle Setting

Quick makeup

Origin offset correction

Program Runs

Program option function 5.1.1 Function