SUL460
SUL460 PCB Magazine Unloader
SUL460 PCB magazine unloader for SMT and THT lines: boards up to 530×460 mm, 2 magazines, 10–40 mm pitch, 30 s magazine change, SMEMA. Same-day quote.
Let finished boards stack themselves.
The SUL460 takes boards from the end of your SMT or THT line and pushes them into magazines automatically, with two magazine positions, selectable pitch and a 30-second magazine change.
Handles boards from 50×50 to 530×460 mm. Transfer direction and pitch are set to your line.
At a glance
- 530×460 mm — maximum PCB size
- ≈6 s — PCB unloading time
- ≈30 s — magazine change-over
- 2 × 50 — boards in two magazines
- 300 VA — max power consumption
End-of-line handling is still done by hand
A fast line ends with someone catching boards. These are the costs that brings.
- One operator just catching boards: Someone stands at the end of the line only to collect PCBs.
- Dropped and scratched boards: Manual handling causes drops, scratches and component damage.
- ESD risk at every touch: Each hand transfer is a chance for electrostatic damage.
- Line stops when nobody is there: Breaks and shift changes stop the line because boards pile up.
- Messy WIP between processes: Loose boards on carts make counting and tracing hard.
- No clear status: Without alarms, a full magazine or jam goes unnoticed.
Why the SUL460 keeps your line running — Feature, Advantage, Benefit
Six functions that take people out of end-of-line handling.
Capacity: Boards up to 530 × 460 mm
Large magazines.
- Feature: Handles PCBs from 50 × 50 to 530 × 460 mm in 535 × 530 × 563 mm magazines.
- Advantage: Large panels and small boards run on the same unit.
- Benefit: One unloader for your whole product range.
Key points: 50×50–530×460 · Magazine 535×530×563 · Min 0.4 mm PCB
Magazines: Two magazines, 50 boards each
Upper and lower positions.
- Feature: Two magazine positions (upper and lower), about 50 boards per magazine, magazine change in about 30 seconds.
- Advantage: The line keeps running while a full magazine is swapped.
- Benefit: Fewer stops and less operator attention.
Key points: 2 magazines · 50 PCB each · ≈30 s change
Pusher: Regulated pneumatic pusher
Gentle, centred push.
- Feature: Pneumatic pusher with regulated pressure, adjustable to the centre of the magazine.
- Advantage: Boards are pushed in smoothly without impact.
- Benefit: No damaged boards or components at the end of the line.
Key points: Regulated pressure · Centre adjustable · 4–6 bar air
Pitch: 10–40 mm pitch selection
Matches component height.
- Feature: Pitch selectable at 10, 20, 30 or 40 mm (or specified).
- Advantage: Tall-component boards and thin boards both fit the magazine.
- Benefit: Use one unloader for SMT and THT boards.
Key points: 10/20/30/40 mm · Custom pitch · ≈6 s per board
Control: PLC with soft-touch panel
Sound-light alarm.
- Feature: PLC control, soft-touch LED membrane panel and multi-item sound-light alarm.
- Advantage: Operators see status and faults immediately.
- Benefit: Fast reaction to jams and full magazines.
Key points: PLC · Soft-touch panel · Alarm tower
Line: SMEMA, 900 mm transport height
L→R or R→L.
- Feature: Transport height 900 ± 20 mm, left-to-right or right-to-left, 110 or 220 V single phase, 300 VA max.
- Advantage: Drops into standard SMT and THT lines.
- Benefit: Low running cost and a simple installation.
Key points: 900±20 mm · L→R / R→L · 300 VA
Key specifications for project evaluation
Values support initial evaluation and remain subject to final technical confirmation against your board size, component mix and line layout.
SUL460
| Parameter | Unloader |
|---|---|
| PCB size | 50 × 50 mm to 530 × 460 mm |
| Dimensions (L×W×H) | 2660 × 970 × 1250 mm |
| Weight | 320 kg |
| Magazine size (L×W×H) | 535 × 530 × 563 mm |
| Magazines | 2 (upper 1, lower 1) |
| Magazine storage | Approx. 50 PCBs |
| Pitch | 10 / 20 / 30 / 40 mm or specified |
| PCB unloading time | Approx. 6 s |
| Magazine change-over | Approx. 30 s |
Line & utilities
| Parameter | SUL460 |
|---|---|
| Transport height | 900 ± 20 mm |
| Transfer direction | L→R or R→L (specify) |
| Power | 110 V or 220 V AC, 50 Hz, single phase |
| Power consumption | 300 VA max |
| Air | 4–6 bar, up to 10 L/min |
| Control | PLC, soft-touch LED membrane panel |
| Family | SUL250 / SUL330 / SUL390 / SUL460 |
Values from the SUL series data sheet and unloader manual. Minimum PCB thickness, magazine count and pitch can be adjusted per project; confirm with your board drawing.
Compatibility and interfaces: SMT lines, THT / AI lines, Wave soldering outlet, SMEMA, ESD magazines, SUL250, SUL330, SUL390
SUL460 and board handling family
See our board handling system run
From sample review to lifetime support
- 1 · Free application review — Send PCB files, BOM and component samples. An engineer checks fit before any quotation.
- 2 · Live demo with your parts — We run your own components on the machine and share the video and an ROI estimate.
- 3 · Configuration & quote — Feeders, tooling and line interfaces are matched to your board; quote the same working day.
- 4 · Installation & training — Engineer-guided startup, programming and operator training, on site or remote.
- 5 · Lifetime support — Remote diagnosis, spare parts from Shenzhen and a fix plan within 3 days.
Frequently asked questions
Which board sizes fit?
50 × 50 mm up to 530 × 460 mm. Smaller lines can use the SUL250, SUL330 or SUL390.
Can it be used after wave soldering or AI machines?
Yes. Transport height is 900 ± 20 mm and direction is selectable; tell us the height if your AI line differs.
What magazines does it use?
Standard 535 × 530 × 563 mm magazines, two positions (upper and lower).
What utilities are needed?
110 or 220 V single phase (300 VA max) and 4–6 bar compressed air, up to 10 L/min.
How fast do we get a quote?
Send your PCB size, BOM or component list, target output per shift and destination country. We reply within 2 hours in working time and quote the same day; a free live demo with your own components can be arranged before you order.
What about installation, training and spare parts?
Installation and operator training are included in the project plan (on site or remote). Spare parts ship from Shenzhen, and our engineers give a remote diagnosis and fix plan within 3 days.
Engineering Review
Send PCB details for a practical machine recommendation.
Useful details: PCB type, board size, component list, monthly volume, current worker count, line layout and target automation goal.
Next step: Tell us board size, line height and direction. We match the unloader model and quote the same day.
Engineering Review
Send PCB details for a practical machine recommendation.
Useful details: PCB type, board size, component list, monthly volume, current worker count, line layout and target automation goal.
Tell us board size, line height and direction. We match the unloader model and quote the same day.