G6801-G6805
SMT ESD PCB Magazine Rack Series G6801–G6805
ESD PCB magazine racks G6801–G6805: 50 PCBs per rack, 50–250 mm adjustable width (50–460 mm wide racks), 10 mm slot pitch, 80/120/200 °C grades, CE + RoHS.
Move 50 PCBs between machines in one lift.
ESD PCB magazine racks for loaders, unloaders and line transfer: 50 boards per standard rack, adjustable PCB width, clip or screw adjustment and temperature grades up to 200 °C.
Volume-conductive polypropylene sidewalls and a metal frame keep boards static-safe from placement to packing.
Rack construction, slot and resistance values from www.smthelp.com; chassis sizes, grades and certification from the G6801–G6805 series page.
At a glance
- 50 — PCBs stored per standard rack
- 50–250 mm — adjustable PCB width (standard rack); 50–460 mm on wide racks
- 10 mm — slot pitch; slot depth 3.5 mm, width 5 mm
- <1E6 / 1E6–1E11 Ω — surface resistance, conductive / dissipative type
- 80 / 120 / 200 °C — temperature grades
- CE + RoHS — certified series G6801–G6805
How boards get damaged between machines
Every unsupported hand-carry between machines is a scratch, a dropped panel or an ESD event.
- Hand-carrying PCBs: Fifty boards means fifty trips and fifty touch points.
- Static at the worst moment: Ordinary plastic trays insulate and generate charge.
- Wrong width, jammed loader: A magazine that does not match the board width causes stuck extractions.
- Racks by the oven: Standard magazines deform near reflow output or in warm cleaning.
- Audit findings: Non-dissipative containers between machines are an ESD non-conformance.
Four rack builds, one ESD-safe core — Feature, Advantage, Benefit
Choose the build that matches the process.
Type A: Galvanised steel, clip adjust
Everyday line-side rack.
- Feature: Galvanised steel frame with ESD slot strips and clip adjusters; chassis 355 × 320 × 563, 460 × 400 × 563, 535 × 460 × 570 and 535 × 530 × 570 mm; 80 °C and 120 °C variants; 10-slot desktop size 355 × 320 × 163 mm.
- Advantage: Clips move by hand, no tools.
- Benefit: Changeover to a new panel width takes one operator under a minute.
Key points: Clip adjust · 4 chassis sizes · 80 / 120 °C
Type B: ESD PP, three temperature grades
All-polymer rack.
- Feature: Anti-static polypropylene body in 80, 120 and 200 °C grades; 25-slot fine-pitch and belt-adjust variants.
- Advantage: No exposed metal to scratch boards; the 200 °C grade holds its shape where standard magazines warp.
- Benefit: One rack family covers benches, buffers and oven-side duty.
Key points: ESD PP · 80 / 120 / 200 °C · 25-slot option
Type C: Aluminium, screw adjust
SGS test report.
- Feature: Aluminium alloy frame with PPE slot strips; chassis from 400 × 320 to 630 × 530 mm; 80 / 120 / 200 °C grades; screw adjustment locks the width.
- Advantage: Screw-set slots do not drift under vibration; the 630 mm chassis carries the widest panels.
- Benefit: Repeatable for years, with an SGS report for vendor qualification files.
Key points: Screw adjust · Up to 630 × 530 mm · SGS report
Type D: High-temperature aluminium
Oven-side duty.
- Feature: All-aluminium frame and slots for sustained high-temperature service beside reflow output, curing ovens and heated cleaning.
- Advantage: Aluminium neither melts nor generates static charge.
- Benefit: Boards go from the hot end straight into a rack built for it.
Key points: Full aluminium · High-temp duty · Custom sizes
Specifications
First table: values from www.smthelp.com (ESD SMT magazine, G6601 / G6604 / G6605 racks). Second table: chassis sizes and grades from the G6801–G6805 series page.
Rack construction (www.smthelp.com)
| Parameter | Standard rack |
|---|---|
| Material | Volume-conductive polypropylene sidewalls and metal frame |
| Adjustment method | Handle adjustable |
| Side plate | Five pieces assembled |
| Base | Metal |
| Side-plate slots | Depth 3.5 mm; width 5 mm; pitch 10 mm |
| Adjustable PCB width | 50–250 mm (standard rack); 50–460 mm (G6604) |
| PCBs stored | 50 |
| Surface resistance | Conductive type <1E6 Ω/□; dissipative type 1E6–1E11 Ω/□ |
| Standard rack size | 355 × 320 × 563 mm |
G6801–G6805 series
| Parameter | Series |
|---|---|
| Type A chassis (galvanised, clip adjust) | 355 × 320 × 563; 460 × 400 × 563; 535 × 460 × 570; 535 × 530 × 570 mm; 10-slot desktop 355 × 320 × 163 mm |
| Type B (ESD PP) | 355 × 320 × 563; 460 × 400 × 563; 535 × 460 / 530 × 570 mm; 80 / 120 / 200 °C |
| Type C (aluminium, screw adjust) | 400 × 320 × 563 to 630 × 530 × 563 mm; 80 / 120 / 200 °C; SGS report |
| Type D | Full aluminium, high-temperature duty; non-standard sizes on request |
| Capacity | Up to 50 slots per standard rack; 25-slot fine-pitch option |
| Temperature grades | 80 °C standard; 120 °C warm process; 200 °C oven-side |
| Certification | CE Certificate of Conformity and RoHS (IEC 62321 series) for models G6801–G6805 |
Chassis size, slot count, width range and temperature grade are confirmed against your PCB width, weight and process temperature before quotation. www.smthelp.com lists the equivalent single racks as G6601–G6605.
Compatibility and interfaces: ESD-safe, Loader / unloader, Clip or screw adjust, 80 / 120 / 200 °C, CE + RoHS
Racks and details
Racks being assembled
From PCB width to loaded rack
- 1 · Review — PCB width, weight and process temperature.
- 2 · Consult — Rack matched to your loader / unloader model.
- 3 · Configure — Width range, temperature grade and adjustment style; drawings and CE / RoHS documents shared.
- 4 · Deliver — Racks ship nested and assemble with hand tools.
- 5 · Support — Slot strips, clips and spare parts as panel families change.
Frequently asked questions
How many PCBs does a rack hold?
50 on a standard rack; a 25-slot fine-pitch option is available.
What PCB widths can one rack carry?
The standard rack adjusts from 50 to 250 mm; wide racks such as the G6604 adjust from 50 to 460 mm. Slot pitch is 10 mm.
Which type fits my process temperature?
80 °C grade for bench and standard transfer, 120 °C for warm processes, 200 °C polymer or full-aluminium Type D for oven-side duty.
Clip or screw adjustment?
Clips re-set in seconds with no tools for frequent changeovers; screws lock the setting for high vibration or audited repeatability.
Are the racks certified?
The G6801–G6805 series carries a CE Certificate of Conformity and RoHS compliance per the IEC 62321 test series.
Engineering Review
Send PCB details for a practical machine recommendation.
Useful details: PCB type, board size, component list, monthly volume, current worker count, line layout and target automation goal.
Next step: Send your widest PCB, process temperature and the machines the racks will serve; we reply with the rack type, slot layout and quotation.
Engineering Review
Send PCB details for a practical machine recommendation.
Useful details: PCB type, board size, component list, monthly volume, current worker count, line layout and target automation goal.
Send your widest PCB, process temperature and the machines the racks will serve; we reply with the rack type, slot layout and quotation.