Southern Machinery
Southern Machinery
SMT & THT PCB Assembly Automation for EMS Factories
We designed and manufactured Auto Insertion machine in Shenzhen China, -- Decreasing labor cost -- Easier manufacturing and operations management -- Predictable Product Quality – Less repairs -- No wrong parts nor wrong polarity -- Less risk of damage due to human contact (contamination, ESD, physical damage to components) -- Better clinching, less risk of solder issues. -- Smaller factory space required to produce same volume of product Welcome to visit Through Hole Technology Channel: https://www.youtube.com/channel/UCXvX1BREsZIKMSFBXKVGCCg
KEY WORDS
Solder Preforms, Pin-In-Paste, Intrusive Reflow, Mixed Technology, Selective Wave Soldering.
We design and manufacture An Auto Insertion machine:
1,Fully automatic PCB loading same as SMT gantry platform
2, One machine can handle both axial and radial lead components
3, Simply operation
4,Quickly production changeover.
5,Feeder slots : 10
6, No need cut and clinch
7, High density.
Automatic component insertion provides the consistency required to
ensure the highest levels of circuit board quality, throughput, and
process control. When properly planned and implemented, automatic
component insertion provides significant cost savings in the
printed circuit board assembly process.
The benefits realized from automating circuit board assembly processes
span all areas of manufacturing. Ultimately, all of these
benefits result in improved products and reduced production costs.
Three key inputs affect the economics and logistics of PC board
assembly: (1) the circuit boards, (2) the equipment used to assemble
the boards, and (3) the components to be inserted. By precisely
understanding and standardizing these three primary elements,
manufacturers can improve the quality of the finished boards,
increase the throughput of the assembly equipment and the system,
and more precisely define the process control standards to provide a
basis for future applications. Standardizing these elements reduces
process variability, which leads to increased insertion reliability,
improved product quality, enhanced system price/performance and,
ultimately, reduced production costs.
We are professional AI spare parts ，we can provide the orginal new and the high copy one ，and guarantee the quality and have responsible service.
First Article Inspection overview
Before the manufacturing course begins, business necessities require an in depth verification and comparability of product design vs. manufacturing outcomes, often called First Article Inspection (FAI). Frequently used within the aerospace, medical electronics and automotive industries, FAI studies have gotten an ordinary course of to make sure high quality and consistency of the ultimate product is in order. Although conducting FAI could be advanced, technological developments and person pleasant software programs have allowed customers to implement and execute this course of shortly and precisely.
What is First Article Inspection?
As an official authentication technique for production, FAI intention is to overview and authorize dimensional studies. FAI stories make the most of dimensional properties of a manufacturing like design specs, to make sure of consistency or uncover any deviations. This inspection ensures reliability and repeatability of the manufacturing course, in addition to making certain the producer’s capability to provide elements in accordance with specifications.
What is the aim of FAI?
The goal of a FAI report outlined below:
- The FAI report supplies a tenet for goal affirmation that every engineering design and specification is appropriately understood, accounted for, verified and documented.
- Ensure the manufacturing course of action is dependable, repeatable and constant
- Develops a transparent understanding and communication outlet between purchaser and provider.
- Verify the accuracy of drawings, making certain that each adjustments made to any part of the designs are accounted for.
- Validate all tooling used for production, guaranteeing the instruments’ capabilities to supply all required elements at defined and accepted speed.
- Ensure manufacturing course is succesful and might meets the entiretly of all manufacturing needs.
When is FAI report crucial?
FAI studies are crucial when any of the following occur:
- A change in design which may probably have an effect on match, kind or operation
- A change in manufacturing supply, course of action, inspection technique, location of producer, tooling or supplies
- A change to a special media program that will likely have an effect on match, kind or performance
- Production has not been executed for 2 years or more (or as specified by buyer)
FAI Benefits
Before proceeding with manufacturing elements, FAI studies will be helpful in figuring out whether or not a production course of action is able to deliver elements constantly within design parameters. Furthermore, FAI studies present construction between buyer and provider for understanding and verifying the final mission necessities. FAI additionally assists buyer and provider with communications and help to avoid future miscommunication. This course of action additionally ensures that you will be using the precise supplies and instruments, offering an efficient initiative for the anticipated outcomes for manufacturing.
Full FAI vs. Partial FAI
A full FAI requires that each field has been accounted for. With a partial FAI report, any subject missed will affect the FAI sucess. In regards to any excellent fields, they might be crammed out at a later date or utilizing earlier knowledge, on condition that it applies to the precise traits of duplicate elements produced by the identical manufacturing course of action.
FAI Planning
Before the primary manufacturing beings to run elements, many components have to be accounted for with the intention to execute FAI planning, which generally embrace the following:
Records for the manufacturing course of action– manage actions to be executed all through FAI course of and accountable suppliers/organizations.
Ensure authorized materials sources, laboratory and relevant manufacturing, planning, routing and buying are in accordance with the specifications.
Waste Streams from Printed Circuit Board Manufacturing
Waste Stream Waste Stream
Waste Source Description Composition
Cleaning/Surface preparation 1. Airborne particulates
2. Acid fumes/organic vapors
3. Spent acid/alkaline solution
4. Spent halogenated solvents
5. Waste rinse water
Catalyst application/
Electroless plating
1. Spent electroless copper bath
2. Spent catalyst solution
3. Spent acid solution
4. Waste rinse water
Pattern printing/masking 1. Spent developing solution
2. Spent resist removal solution
3. Spent acid solution
4. Waste rinse water
Electroplating 1. Spent plating bath
2. Waste rinse water
Etching 1. Spent etchant
2. Waste rinse water
Board materials,
sanding materials,
metals, fluoride,
acids, halogenated
solvents, alkali.
Acids, stannic
oxide, palladium,
complexed metals,
chelating agents.
Vinyl polymers,
chlorinated
hydrocarbons, organic
solvents, alkali.
Copper, nickel, tin,
tin/lead, gold,
fluoride, cyanide, sulfate.
Ammonia, chromium,
copper, iron, acids.
Profesional in AI/SMT machine and spare parts of AI/SMT .
1.We have original drawing ,what we can make is almost the same quality with original spare parts.
2.All the process when manufactured ,our engineer would give guide and test the quality.
3.Only when the qulity is passed will we let the parts into our store.
4.Also we can control our spare parts in a very low price, when control it on a good quality.
