Southern Machinery

“Intrinsic
availability” is the percentage of time that a machine would operate
based on downtime attributed to relevant interrupts and active repair or
recovery only.                    

IA = Productive time /  (Productive time + Repair time)  *100%

Field studies
indicate that Intrinsic Availability typically ranges from 95% to 99%. A
95% Intrinsic Availability means that 95% of the time the machine runs
without requiring operator intervention, beyond normal tasks such as
loading components. Five percent of the time requires operator
attention. 95% Intrinsic Availability translates into 24 minutes of
unexpected down time during an 8-hour full production shift. “Full
production” excludes scheduled maintenance, operators breaks, set-ups.
Intrinsic Availability does not affect board quality, but it does impact
throughput and utilization.

We design and manufacture Odd Form component auto insertion machine，SMT equipment, and providing spare parts service. Worldwide Installation and on site support and training.

Pick Errors 

1	Comp. remains in pocket after pick
2	No part in pocket, no part on nozz, no part found
3	No part in pocket, no part on nozz, part on fdr

4	Component on side on nozzle
5	Component on end on nozzle
6	Component skewed (rotated) on nozzle

7	Component upside down on nozzle

Place Errors

1	Component on end on board
2	Component on side on board
3	Component is askew on board – part off pad

4	Component is upside down on board
5	Comp. is shifted in x or y – part off pad

Customer  ____________________________________        Date  _____________________________

Old Serial Tag #  _______________________________        Equip #  __________________________

Prod Code  _____________ Description  __________________________________________

Qty  _______   RMD Identifier #  _______   Ord #  _____________   Prod Order #  _______________

Builder Name/Initial  ________________________________________           Clock #  __________

QA Technician Name/Initial  __________________________________           Clock #  __________

Shipping Clerk Name/Initial  __________________________________           Clock #  __________

1. Turn For Final Inspection Builder/QA Tech

A. Leveling legs are correct type (standard pass thru ______________

height or special).

B. Conveyor speed verified mode functions and board ______________

sensors set and operational.

C. Parallelism of rails set. ______________

D. Input voltage correct to order requirement. ______________

E. Conveyor length correct to order requirement. ______________

F. Board flow direction is to order requirement. ______________

2. Visual Inspection Builder/QA Tech

A. Check for dents, scratches and poor painting. ______________

B. Check for loose hardware.  ______________

C. Interfacing hardware including. ______________

D. Covers installed. ______________

E. Cables installed or packed in carton. ______________

3. Pre-Shipment Builder/Ship Clerk

A. Run Delivery Note. ______________

Builder/Ship Clerk

B. Verify all items on order are present. ______________

C. Properly package all items in carton(s) and/or power ______________

pack(s).

D. Fill out box content sheet. ______________

E. Label carton(s) and/or power pack. ______________

F. Notify shipping clerk. ______________

4. Close Out Procedure Builder/Shp Clerk

A. Review Delivery Note with shipping clerk. ______________

B. Turn machine over to shipping clerk. ______________

Let’s grow our ‘circle of friends’ .

http://www.chinadaily.com.cn/china/2015-12/31/content_22890743.htm

BEIJING – President Xi Jinping highlighted poverty reduction and China’s international role in his New Year speech Thursday.

In an address transmitted live by state broadcasters, Xi called for confidence and hard work for a good beginning in the home stretch of building a “moderately prosperous society in all respects.”

Xi said that a meeting of the Communist Party of China (CPC) in late October set out a promising and encouraging blueprint for development over the next five years.

Xi noted that lifting tens of millions of rural people out of poverty was his top concern, and called for joint efforts to achieve this goal.

“We should care for all people facing difficulties, making them feel warm from the bottom of their hearts,” Xi said.

It is the third New Year speech Xi has given since 2013.

PAINS AND GAINS

Xi extended his New Year wishes to Chinese people of all ethnic groups, compatriots in Hong Kong and Macao, compatriots in Taiwan and overseas Chinese, as well as friends from other countries and regions.

“In 2015, Chinese people gave a lot, and we received a lot too,” Xi said, citing the fact that the country’s economic growth continues to be among the fastest in the world, reforms are in full swing and there has been deepened judicial reform.

The “three stricts and three earnests” campaign and anti-corruption fight have also been improving the country’s political environment.

Xi recalled the large-scale commemoration for the 70th anniversary of victory in the Chinese People’s War of Resistance Against Japanese Aggression and in the World Anti-Fascist War. During the event, Xi announced China will cut troops by 300,000.

“Our commemorative activities and the grand military parade showcased the truth that justice will prevail, peace will prevail and the people will prevail,” Xi said.

Xi noted that his meeting with Ma Ying-jeou in Singapore in November and their handshake, the first between leaders of the two sides of the Taiwan Strait in 66 years, reflected the common wish of compatriots from both sides for the peaceful development of cross-Strait relations.

The president cited more milestone moments, including Beijing winning the bid to host the 24th Winter Olympics, the RMB’s inclusion into the currency basket of the Special Drawing Rights of the International Monetary Fund, China’s first homemade large passenger aircraft C919 rolling off the assembly line, Tianhe-2 supercomputer remaining the world’s most powerful system for the sixth consecutive time, the country’s first space telescope to search for signals of dark matter sent into space and Tu Youyou winning the Nobel Prize in Physiology or Medicine.

“All these show us that, as long as we persevere, dreams will come true,” Xi said.

“This year, we had joys, but we also had sorrows,” Xi said, recalling cruise ship Eastern Star capsizing, catastrophic fires and explosions at a chemical warehouse in Tianjin and the Shenzhen landslide.

“These accidents led to many lives lost, and it’s also deeply harrowing that our compatriots were cruelly killed by terrorists,” Xi said. “We mourn them, and hope that the deceased rest in peace and the living are safe and healthy.”

Recognizing that people still have difficulties and troubles, Xi vowed that the Party and the government will continue to make concrete efforts to protect people’s lives and property, improve their livelihoods and ensure their health.

INT’L PLAYER

China must not be absent from international affairs, as the world is looking forward to voices and answers from China, Xi said.

“The world is so big, the challenges so complicated, ” he said.

“For those people torn by hardship and war, we need to offer not only sympathy and compassion, but also responsibility and action,” Xi said.

“China will always welcome the world with an open embrace, and we will also extend our hand to those in difficulty as best as we can, and our ‘circle of friends’ will grow,” Xi said, borrowing a term from the popular messaging app WeChat.

Throughout 2015, Xi said, China’s leaders have taken active part in international conferences and diplomatic activity, bringing substantial progresses in the “Belt and Road Initiative,” while contributing to the United Nations 2030 agenda for sustainable development and the global fight against climate change.

He said, “We have only one earth, one home for the peoples of all nations.”

Xi expressed his earnest hope that the international community could work together for peace, in a spirit of cooperation. “By turning antagonism to synergy, hostility to friendship, together we will forge a community of shared destiny for all humankind,” said the president.

We design and manufacture Odd Form component auto insertion machine，SMT equipment, and providing spare parts service. Worldwide Installation and on site support and training. 

 1,Please  Google：Auto+Insertion

 2, Find us more: https://www.facebook.com/autoinsertion

 3, Know more our team: https://cn.linkedin.com/in/smtsupplier 

 4, Welcome to our factory in Shenzhen China

 5, Looking forward to your email: info@smthelp.com

	C	D
1	UIC P/N	SMC DESCRIPTION
2	DW-3-10A	D-J59L
3	FDJJ-11300	D-C73
4	VCD-4998	NCDGBN50-0200-XC37
5	VCD-5002	NAS3201F-N02-11S
6	VC080505	KJL04-M5
7	30581402	KQL05-34S
8	30885706	DO NOT USE
9	30885705	DO NOT USE
10	40135602	NCDRA1BS80-180C-F5P
11	40834504	KQU11-36S
12	40835912	TU0425B-20
13	40835914	TU0805B-20
14	40835915	TIUB01B-20
15	40835916	TIUB01BU-20
16	40835917	TIUB01Y-20
17	40835918	TIUB05B-20
18	40835919	TIUB05BU-20
19	40835920	TIUB05Y-20
20	40835921	TIUB07B-20
21	40835922	TIUB07BU-20
22	40835923	TIUB07Y-20-X4
23	40835924	TIUB11B-20
24	40835925	TIUB11BU-20
25	40835926	TIUB11Y-20
26	40835927	TIUB13B-20
27	40835928	TIUB13BU-20
28	40835929	TIUB13Y-20
29	40835930	TU0425Y-20
30	40835931	TU1065C-20
31	40835932	TU0425BU-20
32	41679601	NAS1200-U10/32
33	41679602	NAS2200-N01
34	41679603	AS1210-U10/32
35	41679604	NAS2210-N01
36	41679605	NAS2200-N02
37	41679606	NAS2210-N02
38	41679607	NAS3200-N02
39	41679608	NAS3210-N02
40	41679609	NAS3200-N03
41	41679610	NAS3210-N03
42	41679611	NAS4200-N04
43	41679612	NAS4210-N04
44	41757301	KQU07-00
45	41757302	KQU05-00
46	41757303	KQU03-00
47	41757304	KQ2U11-13
48	42126001	D-G59
49	42126101	NBA-150
50	42404701	BJ1-15

This calculates the delfection of the outer race of a bearing when it is pressed into a housing.
These equations are from Shigley and Mischke “Mechanical Engineering Design” Fifth Ediion p.62-63
Bearing			Housing
Modulus of Elasticity of Inner component (Ei)	30000000		Modulus of Elasticity of Outer component (Eo)	10300000
Inner Radius of Inner Component (land radius)(ri)	0.1705		Outer Radius of Outer Component (ro)	0.3
Poisson’s Ratio of Inner Component (vi)	0.292		Poission’s Ratio of Outer Component (vo)	0.334
Radius at Press (interface) (R)	0.1875
Radial Press (d)	0.0003
Results
Resulting Pressure (p)	2599.55178212877
Increase in Housing Outer Radius (delta ro)	0.000123796616002366
Decrease in Bearing Inner Radius of OD (delta ri)	0.000176203383997634
Assumptions:
Both members have the same length.
Cross sections are uniform.
Radial interference is constant around the circumference.

Critical 1 Spare Parts Definition

What are Critical 1 Spare Parts?

Critical 1 (C1) parts are parts that may fail with no warning, may not show signs of wear, or may cause other parts to fail.  They cause a machine failure with no work around.  These are the parts that most concern our customers as their failure can stop a production line.  

C1 parts are identified by engineering and product support teams during the product development/introduction process.  

C1 lists are generated and tracked as part of the development cycle and are made available prior to shipments of production volumes to customers.

As a guideline C1 parts will not be duplicated in RPKs.  There may be exceptions that will require cross functional agreement.  

What is NOT typically considered a Critical 1 Spare Part:

Consumables or wear parts

High usage spares

Exceptionally robust parts or assemblies

General Hardware (typically) 

What is the key difference between Critical 1 and Replacement Parts Kits (RPK)?

Replacement parts kits (RPK) include items customers are expected to need within 6 months of use.  Examples of parts in the RPK includes consumables items, wearable parts and predictable failures.  

Typical RPK items:

Fuses

Light bulbs

Belts 

Wearable tooling

Hardware associated with general maintenance