Southern Machinery
Southern Machinery
SMT & THT PCB Assembly Automation for EMS Factories
);SMD LED components (0402-7474 SMD components, 15mm IC, and different capacitance,resistance,IC,QFP,SOP,SOT,CSP and so on.)
Surface Mounted Technology (SMT) is one such approach that works by mounting the circuit components directly onto the printed circuit board resulting into what is called a surface mount device. This is a common replacement for the traditional soldering into holes in a circuit board since it results to tightly squeezed and versatile builds.
There are some important things to know before venturing into SMT
1.The procedure to doing the job
A specially designed printed circuit board is needed for the job. In automated placement, components to be added to the circuit board are placed onto the PCB by pick-and-place machines before the board is placed in a reflow soldering oven, which slowly and uniformly raises the board’s temperature until the thin film of solder material melts and clamps the components into place. The function of the reflow oven varies depending on the design concerns with the most common being infrared lamps, hot gas convection and use of special fluorocarbon liquids.
2.Tools needed for the job
To achieve the desired environment in SMT production, you have to use the right tools that depend on the precision of the job you do. The choice of tools, board material and ovens, you have to determine the design of your circuit before making the call. The tools used in an SMT procedure dictate the success or failure of product.
3.Advantages
The bright side of SMT assembly lies in the fact that these techniques can handler smaller components and achieve higher component density. With the option to solder onto both sides of the board and lower induction and induction at the contacts, this technique is the solution to creation of highly integrated circuits that are on high demand, as miniaturization of components becomes the order of the day.
4.Disadvantages
On the other hand, problems come with the SMT manufacturing. For instance, the techniques makes repair difficult in case the equipment needs to have some components replaced, SMT components do not work with plug in breadboards, is unsuitable for high power components like electric circuits and is not a good way of creating contacts for connectors that interface with outer world hence subject to frequent mechanical stress.
5.SMT Production does not work in all cases
It is important to know that SMT does not support all types of applications in a circuit. While the technology is right with most of the tasks that traditional soldering can address, it cannot handle some special cases. For instance, the soldering of transformers and mounting of heat sinks must be done the traditional way if at all these components has to work properly.
6.Analyze your market and learn the legislations governing the market
Before venturing into SMT manufacturing, you have to be sure that you have the demand. SMT equipment has very high capacity and requires trained personnel and engineers. You have to weigh the market to ensure that you do not invest in hardware that will lie to waste in a ware house waiting for meager contracts in on and off basis.
Finally, you must understand that there are some conventions set up by different quality management firms to ensure that equipment delivered to the market are up to standard. To remain on the safe side of the law and other regulations, ensure that your operations remain legal and top quality to maintain your reputation in the market
If you want to know more about SMT whole line ,such as picture ,video and ppt .You can contact me .
Email :quella @smthelp.com
Skype :fan19920311
PCB Assembly
FEATURES:
· Complete for the free process
·Adopt instrument control System and closed loop control for heating sources of each zone
·Temperature control adopt circulation hot air heating mode for each zone
·Closed loop control for conveyor system,can go along steadily stepless rate-adjusting
·With over heating alarm function
Product Description:
| Machine Dimension (L*W*H) | 5378 *1320 *1490 mm |
| Weight | Approx.2300 Kg |
| umber of Heating Zones | Top 8/Bottom 8 |
| Length of Heating Zones | 3110mm |
| Heating Mode | Circulation hot air |
| Number of Cooling Zone | Top 2 |
| Nozzle Plate | Aluminum Alloy Plate |
| Max. Width of PCB | 400 mm (Option 450 mm) |
| Range of Rail Width | 50-400 mm (Option 50-450 mm) |
| Conveyor Direction | L→R (Option R→L) |
| Conveyor Height | 900±20 mm |
| PCB Transmission Mode | Mesh |
| Conveyor Speed | 300-2000 mm/min |
| Power Supply | 5 Wire 3 phase, 380V,50/6 0HZ |
| Total Power | 64KW |
| Start up Power | 30KW |
| Power Consumption | 9KW |
| Warming Time | Approx: 30 Min |
| Temperature Range | Room Temp 300℃ |
| Temperature Control Method | PID Close Loop Control + SSR Driving |
| Temperature Control Precision | +-1℃ |
| Temperature Deviation on PCB | +-1.5℃ |
| Abnormal Alarm | Abnormal Temperature (Extra-high temp /Extra-Low temp) |
Fully automatic dispensing system bench top automatic visual glue dispenser Automatic visual glue dispenser is used to Chevrons, fridge magnets, key chains, power supply, cell phone,energy saving light, LED, DVD, DC, Switch, Connector, relay and other industries needing fluid glue solder.
Feature of Glue dispensing equipment
1 Improve the production efficiency,reduce artifical loss.
2 Equipped with high performance CCD vision positioning system,visual dispensing route,improve accuracy.
3 Use industrial computer to control operating system,
4 According to the different artifacts, choose suitable LED light source for lighting.
5 Adopt servo motor, ball screw drive.
6 It can arbitrary match with needle valve, diaphragm valve,screw valve, pnematic injection valve, piezoelectric injection valve.
ETA and Southern Machinery will attend the USA IPC APEX EXPO 2016 exhibition to share the industry’s top feast.
You are warmly welcome to visit our booth No. :#2930 in USA IPC APEX EXPO (Mar. 15th-Mar17, 2016)
As the industry's leading manufacturers, ETA would show our latest T-series lead-free reflow oven together with Southern Machinery in USA IPC APEX EXPO 2016 exhibition.This is unique machine in China now. It refreshes the traditional perception of reflow oven. T-series lead-free reflow oven could ensure the lead-free process optimization under the condition of the smallest footprint and the lowest power consumption. It could meet all customer’s demand. Meanwhile, Many new special equipment will also be displayed at this show.
ETA is the professional manufacturer of reflow oven and offer full SMT solutions for customers. We have more than 20 years experience and technology in SMT filed. The most professional term and the best service are waiting for you. Our goal is to provide the reliable full SMT solutions to all the customers around the world. Southern Machinery is our good global partner. We would provide the high-value technical support to our customers together.
www.smt11.com,
smthelp.org/
You are warmly welcome to visit our booth No. :#2930.
Southern Machinery:Provide SMT whole line solution.Product Description
This solder paste special for SMT production process. It is made from the special solder paste and sphere tin power with little oxide content. It has the excellent performance in continuous printing. It has very little residue after reflow and very good insulation impedance. With various alloy composition, different diameter of tin powder, and metal content to meet the customer need in products and process requirement.
Product Feature and Selling points
- 1. Good rollability in printing, excellent performance in printing even for 0.3mm part spacing in steel plate.
- 2. Little changes for the viscosity for continuous printing, longer life time for the stencil, and good printing performance even for continuous 8 hours printing.
- 3. No slump electron migration several hours after printing.
- 4. Excellent welding performance and proper wettability in different parts.
- 5. Adaptable to different level of welding equipments, finish welding with no nitrogenization, good performance in welding even in wide range reform temperature.
- 6. Very little residue, light in color, and good insulation impedance and no corrosion to PCB, no need clean.
- 7. Good testing performance in ICT.
- 8. Workable for paste in Hole process
We provide totally solution for LED lighting SMT PCB assembly.
Worldwide Installation and on site support.
*Accurate CCD vision positioning and PCB conveying system
*Automatic and effective stencil wiping system,such as dry,wet and vacum cleaning
*Automatic stencil positioning,adjustable size range from 370*470mm to 737*737mm
*Z axis lifting and CCD profile adoption of pulsating CVT mode to guarantee machine’s accuracy
and stable running
We can supply smt machine parts, smt spare parts, replacement parts for pick and place machine, Brands including FUJI, SIEMENS, PANASONIC, JUKI, YAMAHA, , etc.
Part of product list:
|
Compatible for |
Part name |
Part No. |
Usage |
|
fuji NXT H01 |
H01 Filter (with plastic BKT) |
AA1FZ01 |
Consumable parts |
|
fuji NXT H12 |
H12 Filter (with plastic BKT) |
AA19H02 |
Consumable parts |
|
fuji NXT H01 |
H01 smt filter |
XH00560 |
Consumable parts |
|
fuji |
smt pin thick pin |
ADCQK8010 |
replacement parts |
|
fuji |
smt pin thin pin |
ADCQK8010 |
replacement parts |
|
fuji XP243 |
XP243 U axis PULLEY |
AGFTR8220 |
replacement parts |
|
fuji XP243 |
XP243 U axis PULLEY |
AGFTR8230 |
replacement parts |
|
fuji |
fuji sliding block and thimble |
O0186 |
replacement parts |
|
fuji CP6 |
CP6 HOLDER |
AWPH3110 |
replacement parts |
|
fuji CP43 |
CP43 CLUTCH |
MPH0501 |
replacement parts |
|
fuji QP242 |
QP242 Filter |
H3022T |
Consumable parts |
|
fuji CP41 |
CP41 press button |
O0191 |
replacement parts |
|
fuji IP3 |
IP3 Filter |
H30215 |
Consumable parts |
|
fuji CP6 |
cylinder |
WPA5150 |
Consumable parts |
|
fuji CP7 CP8 |
smt filter |
DCPH3780 |
Consumable parts |

angela@smthelp.com
H13362
angela@smthelp.com
H30105
angela@smthelp.com
H42693
angela@smthelp.com
K1006L COUPLING
angela@smthelpl.com
H3022T
angela@smthelp.com
H3022L
angela@smthelp.com
H2002Y
angela@smthelp.com
GFPH2540
angela@smthelp.com
GFPN1160
angela@smthelp.com
H1124D
angela@smthelp.com
A10397
angela@smthelp.com
2MGKCF001600
angela@smthelp.com
