Southern Machinery

SMT & THT PCB Assembly Automation for EMS Factories

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Inovative Design

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Buy Best Theme

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Responsive Design

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Unlimited Options

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WordPress Theme For Presentations

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Function Feature

Can insert the axial componets at high performance.
Combining with the function of inserting the jumper wire.
With the unique servo control system.
High efficienty at the outstanding inserting of high speed and high density.
Base on Windows Operating System Platform.
USB interface output/input designed, the data form use for EXCEL ,ensure to understanding and easier studing.

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S-4000 Series Axial insertion machine is insert axial component which was sequence the components from tape on the chain conveyor as program and JW to PCB, and clinch and cutter, fixed axial component on PCB.

Feature: Insert JW into PCB directly, no need make into tape again. It can save 1/3 JW. The insertion head is steady, the rotary table is movable, include vertical or horizontal direction, ensure precisely insert components in PCB.

SPEC:

1	Insertion rate	22000PCS / H
2	Insert direction	Parallel 0°,90°,180°,270°
3	Components span	Dual span: 5.0mm-20mm(Insert jumper wire can reach 5mm-20mm)
4	PCB Size	(Min)50 mm x50mm、(Max)450mm x 450mm
5	Components available	Capacitors, transistors, diodes, resistors, fuse and so on, must be Tape packed electronic components.
6	Jumper Wire (JW)	Independent feed device, no need sequencing.. diameter 0.5mm-0.7mm copper wire plated with tin.
7	Clinch Length	1.2-2.2MM (adjustable)
8	Clinch degree	10-35°(adjustable)
9	Machine Size (L × W ×H)	1830mm×1200mm×1720mm
10	Machine Weight	1500KG
11	Power supply	220V, AC (single phase) 50/60 HZ, 1.5KVA;
12	System Protection	UPS, keep machine run 15 minutes without power
13	Working Power	800W (Energy-saving)
14	Air pressure	0.5 Mpa
15	Air consumption	0.1 m3/minute
16	Coordinate correction	Machine vision systems, multi-point MARK vision correction.
17	Driving system	AC Servo、 AC motors
18	Data input	USB interface input (EXCEL format)
19	Control System	English version interface (WINDOWS system control platform)LCD monitor
20	Rotary table	Clockwise or anticlockwise
21	PCB transfer mode	Manual /Automatic optional

Electrical industries appliances：Air conditioner, Television, Microwave, Electric cooker, Electric kettle, Induction cooker etc.

Vehicle industries application: Vehicle power supply, Vehicle light, Car audio etc.

Power supply appliance: Vehicle power supply, Energy saving power supply, Ballast etc.

LED vibrating Feeder (optional), insert direction 0°-360°, integral multiple of 1°, rotary table turn clockwise or anticlockwise.

Feature: The latest practical radial insertion machine, separated multiple sets of servo control system, assure you the steady performance, high density and more perfect. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.

1	Insertion rate	18000PCS / H
2	Non-performing rate	Less than 300 PPM
3	Insert direction	0°-360°, integral multiple of 1°
4	Components span	Dual span 2.5mm/5.0mm/7.5mm
5	PCB Size	(Min)50 mm x50mm、(Max)450mm x 450mm
6	PCB thickness	0.79mm-2.36mm
7	Components specification	Max body height 23mm, max body diameter 13mm
8	Components available	Capacitor, Transistor, LED lights, Key Switch, Resistor, Connectors, Wire, Potentiometers, Fuse Block and other vertical tape packed materials
9	Clinch Length	1.5-2.2MM (adjustable)
10	Clinch degree	10-35°(adjustable)
11	Input stations	20 stations(recommended), 20-100stations optional
12	Machine Size (L × W ×H)	1880mm×1200mm×1750mm
13	Station size	500mm×600mm×760mm
14	Machine Weight	2000kg (20stations)
15	Power supply	220V, AC (single phase) 50/60 HZ, 2.0KVA;
16	System Protection	UPS, keep machine run 15 minutes without power
17	Working Power	1500W (Energy-saving)
18	Air pressure	0.6 Mpa
19	Air consumption	0.3 m3/minute
20	Circumstance temperature	5-25°
21	Machine noise	65 dB
22	Coordinate correction	Machine vision systems, multi-point MARK vision correction.
23	Driving system	AC Servo、 AC motors
24	Data input	USB interface input (EXCEL format)
25	Control System	English version interface (WINDOWS system control platform)LCD monitor
26	Component Density	High Density Insertion
27	Rotary table directions	Clockwise or anticlockwise
28	PCB transfer mode	Manual / automatic optional

LED application：LED lighting, LED display, LED lights, LED control systems, LED luminous characters.

Electrical industries appliances：Air conditioner, Television, Microwave, Electric cooker, Electric kettle, Induction cooker etc.

Function Feature:

S1000 can edit electronic components(Resistors,Capacitors,Diodes etc )from different types of 52mm axial tape into a 42mm axial tape compiled by the programme which is set for the inserting in PCB at the speed of 20000PCS/H.
The application software is based on the windows system,which makes the interface is easy to understand.
S1000 will bring you improvement in the combination of product quality and production efficiency.

Technical Parameters:

Insertion Rate	20000 PCS/H
Non-Performing Rate	Less than 200PPM
Component Special	Taped axial leads components,tape width 52mm,leads distance 5.0mm(body length less than 16mm,body diameter no more than 5.0mm)
Components Types	Capacitors,Resistors,Transistors,Diodes and so on(Must be tape packed electronic components)
Machine Weigth	300KG(40stations)
Power Supply	220v AC(single phase) 50Hz 1.0KVA
System Protection	UPS,keeping machine runnig 15 minutes without power
Working Power	800W(Energy-Saving)
Air pressure	0.6Mpa
Machine Size	390010001400 (LWH) 40 stations
Station Size	550600900mm
Circumstance temperature	5-25℃
Machine Noise	40dB
Driving System	AC Servo , AC Motors
Data Input	USB interface input(EXCEL format)
Control System	English Version interface(windows system control platform) LCD monitor

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