Southern Machinery
Southern Machinery
SMT & THT PCB Assembly Automation for EMS Factories
Today’s era of high speed and high efficiency,full automated machines produce large quantities of electronic products have become a trend!
Full automated machines assemble replaced manual to products is a very low costing.
It’s coveried to almost all industries.including TV,PC,Microwave,Power,Cars,Plane etc.
The beautiful solution for led of Light twist,Cast and Huaping on insertion PCB
Direction-folding zero degree pin cutting
Currently ,the monitor of outdoor is using 6380series of Sciencgo insertion machines for mainstream,there are inside and outside shear-foots. Folding degree for 45degree and cutting foot length for 1.0-1.8mm. However they have existed some questions of quality for Light twist,Cast and Huaping etc. But they no true to production for the same order by more than a insertion machine,so “no mixed insertion”.due to over efficient the quality of production and the product efficiency.
1.Arrange of using for Direction-folding zero degree pin cutting:
Direct-folding pin cutting is a “a line mode” pin cutting. Which is use of Sciencgo radial insertion machine, and was professional designed and manufactured for LED out-monitor,professional number for 201320823140.X ,and basic on 6380series of Sciencgo insertion machine.which out size is same with inside and outside pin cutting.only if have a lit difference on cutting way and instruction designing.so the direct-folding zero degree pin cutting can be used for any insertion machine to PCB
2.”Light-twist” for analysis and solution:
——Seeing follow schematic diagram:

45° inside Folding
45degree outside45°Inside Folding
Both foot are not a line,so LED is “Light-twist”
——Seeing the schematic diagram of Direct-folding zero degree pin cutting:
zero degree Direct-folding
zero degree folding——Seeing the true efficiency picture:
LED inserted schematic diagram
LED schematic diagram LED inserted PCB backLED P10, P16 Penal display LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED inserted PCB
Auto insertion machine for bulk led designed
S3000 Radial insertion machine |
The Desription |
the squence machine can edit electronic componets(capacities,diodes,resistors,etc)from diffefent types of 52mm axial tape into a 42 axial tape comliled by the programe which is set for the inserting in pcb at the speed of 20000PCS/H,the application software is based on the windows 2000 system ,which makes the interface is easy to unserstand. but showing the broken electronic componets in the precision equipment of high-speeding and high-efficency .
Technical Paramenters |
| woking rate | 20000PCS/H |
| holes span | 12.7mm(standard)/custm |
| feet span | 2.0mm/2.5mm/3.5mm/5.0mm |
| tape hight | 18.5mm-20.5mm |
| package | box |
| machine size | 2200*1200*1500mm(L*W*H) |
| machine weight | 700KG |
| air pressure | 4-5KG/㎡ |
| power supply | 220v(AC simple phase)/50Hz |
| power | 1.6KW |
We not only provide the solutions of AI/SMT ,but also supply accessory long time for you:
- Equipment online 7*24hours in cloudy, we can provide equipment space parts list according the times status of equipment, and supply to using equipment computer to buying of direct order.
- We owned more year old experience for designation of accessory of insertion machine, production and manufacturing.
- We feeling to the use time of accessory, efficiency from the accessory with equipment machine and production quality, willing to helping with it for our clients.
- We not only provided exchange for fault accessory, but also providing technical guiding for clients.
- We owned professional engineers team to provide repair service for electronic board card ,motor etc.
We have a engineer team that owned more years experience of technology and training ,so let you trust to us base on bellow points:
- Equipment production status 7*24 hours in cloudy, the manager seeing the equipment production and status anytime.
- The technical person of factory can analysis technical troubles of equipment online TV on 7*24 hours, the technology of cloudy can proactive monitoring and alert equipment maintenance.
- We can upgrade your machine, and help your machine improved production ability.
- Let our professional engineers help your machine for year maintenance and full of repairs, they has more experience, your gain must be over your expect.
- We can provide excellent services for the insertion machine of any brand on markets.
Setup and Technology training
- Your equipment should be installed in the workshop what position? We can tech how to arranging the insertion workshop is best according the craft flow-program and saving artificial?
- More than you care, and more strict assemble or install your equipment.
- Before or behind Equipment installed have a full Training class.
- We have more years experience for English training class and aboard assemble.
- We only have training AI machine, also together studying and common improving.
Input AI Crafts Designed Program
- Where insertion first? Or pick and place? We can teach you designed your PCB crafts flow-program hand by hand.
- New Production designed program and jumped line. How to response more different types of small batch?
- Testing, testing, testing! How to downing the non-rating from production process?
- Continue correcting and improving.
What improve the insertion rate, made your equipment to replace more personnel?
- Starting from PCB layout and specification of component
- Afford to disturb from component insertion density, how unstable insertion machine?
- Just be thinking the potential of equipment, how active speeding to achieved the theory?
- How to doing PCB size to achieve high efficiency?
