Southern Machinery

The following presentation

covers the main processes

during the production of

a multi-layer PCB. Ask for more, please contact : jasonwu@smthelp.com

Universal Inserter Loader And Unloader Automation Transformation

*Reduce the operator labor intensity 

*Reduce the equipment efficiency loss caused by operator sabotage 

*Automatic production mode. 

  

The content of the technical 

Technical renovation project mainly includes four modules setup and training: 

1.Bridge type automatic institution adapted for changing plate 
2.Container loader and material box unloader 
3.Electric control circuit 
4.Software Settings. 

 5.Training                                                                      
*Training operation for operator 
*Maintenance engineer training 

The implementation steps 

Component installation project include: 
1.Installation of bridge type automatic agency for changing board

    

                   Lift bridge components 

2.Rotary worktable PCB fixture from stationary orbit type 

      

                   Fixed clamp                                                                                 Rail clamp 

The implementation steps 
3.Installation  material  box  loader and unloader machine

4.Electric control circuit 

                                                         

5.Software Settings. 

Customers give evaluation is: stable and reliable, simple and easy to use and cost-effective 

                     

• Automation Benefits
• Board Design Considerations for Automatic Insertion
• Workboard Holder Considerations
• Axial Component Insertion
• Radial Component Insertion
• Dual In-Line Package Insertion
• Insertion Machine Division

Automation Benefits
The purpose of this document is to improve printed circuit board
design and layout by detailing the basic considerations associated
with the electronic assembly process.  Experience has
shown that applying these design principles produces efficient,
reliable board designs.
Automatic component insertion provides the consistency required to
ensure the highest levels of circuit board quality, throughput, and
process control. When properly planned and implemented, automatic
component insertion provides significant cost savings in the
printed circuit board assembly process.
The benefits realized from automating circuit board assembly processes
span all areas of manufacturing. Ultimately, all of these
benefits result in improved products and reduced production costs.
Three key inputs affect the economics and logistics of PC board
assembly: (1) the circuit boards, (2) the equipment used to assemble
the boards, and (3) the components to be inserted. By precisely
understanding and standardizing these three primary elements,
manufacturers can improve the quality of the finished boards,
increase the throughput of the assembly equipment and the system,
and more precisely define the process control standards to provide a
basis for future applications. Standardizing these elements reduces
process variability, which leads to increased insertion reliability,
improved product quality, enhanced system price/performance and,
ultimately, reduced production costs.

 

 

 

Energy and maintenance savings are based on local utility data and contracting and material cost estimates.  Lease payment figures are estimated.  Actual savings and lease payments may vary.