Southern Machinery
Southern Machinery
SMT & THT PCB Assembly Automation for EMS Factories
ELCINA member.We design and manufacture LED PCB assembly – SMT and Auto Insertion machine in Shenzhen China,providing spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service.
由 Auto Insertion 发布于 2016年3月31日
The single moveable unit that is populated with components. Includes printed circuit boards (PCBs) and substrates. See also circuit, pallet

A reference point on a board from which all board coordinates are measured. Usually lower left corner of board, but can be anywhere on the board
Smallest functional unit that is populated with components. A board can consist of several circuits. See also board, pallet
A dimension that defines the location of a point on a surface. A coordinate is measured from the right angle intersection of two lines. This is known as a Cartesian plane. The horizontal line is called the X axis, and the vertical line is called the Y axis. Coordinates are always displayed with the X coordinate first followed by the Y coordinate (X, Y). Typically on SMT equipment as viewed from the front, X is left to right, and Y is front to back
The distance between machine zero (known reference point on a machine) and board zero (known reference point on a board)
The distance between the board zero point and a reference point on a repeating circuit
Pallet Rectangular frame-like device used to carry a board (often odd shaped) through the assembly process. Also used to provide a common board transport width through the assembly line. See also board, circuit
Below, are listed the most commonly used pneumatic symbols. These symbols are used in pneumatics drawings。
Surface Mounted Technology (SMT) is one such approach that works by mounting the circuit components directly onto the printed circuit board resulting into what is called a surface mount device. This is a common replacement for the traditional soldering into holes in a circuit board since it results to tightly squeezed and versatile builds.
There are some important things to know before venturing into SMT
1.The procedure to doing the job
A specially designed printed circuit board is needed for the job. In automated placement, components to be added to the circuit board are placed onto the PCB by pick-and-place machines before the board is placed in a reflow soldering oven, which slowly and uniformly raises the board’s temperature until the thin film of solder material melts and clamps the components into place. The function of the reflow oven varies depending on the design concerns with the most common being infrared lamps, hot gas convection and use of special fluorocarbon liquids.
2.Tools needed for the job
To achieve the desired environment in SMT production, you have to use the right tools that depend on the precision of the job you do. The choice of tools, board material and ovens, you have to determine the design of your circuit before making the call. The tools used in an SMT procedure dictate the success or failure of product.
3.Advantages
The bright side of SMT assembly lies in the fact that these techniques can handler smaller components and achieve higher component density. With the option to solder onto both sides of the board and lower induction and induction at the contacts, this technique is the solution to creation of highly integrated circuits that are on high demand, as miniaturization of components becomes the order of the day.
4.Disadvantages
On the other hand, problems come with the SMT manufacturing. For instance, the techniques makes repair difficult in case the equipment needs to have some components replaced, SMT components do not work with plug in breadboards, is unsuitable for high power components like electric circuits and is not a good way of creating contacts for connectors that interface with outer world hence subject to frequent mechanical stress.
5.SMT Production does not work in all cases
It is important to know that SMT does not support all types of applications in a circuit. While the technology is right with most of the tasks that traditional soldering can address, it cannot handle some special cases. For instance, the soldering of transformers and mounting of heat sinks must be done the traditional way if at all these components has to work properly.
6.Analyze your market and learn the legislations governing the market
Before venturing into SMT manufacturing, you have to be sure that you have the demand. SMT equipment has very high capacity and requires trained personnel and engineers. You have to weigh the market to ensure that you do not invest in hardware that will lie to waste in a ware house waiting for meager contracts in on and off basis.
Finally, you must understand that there are some conventions set up by different quality management firms to ensure that equipment delivered to the market are up to standard. To remain on the safe side of the law and other regulations, ensure that your operations remain legal and top quality to maintain your reputation in the market
If you want to know more about SMT whole line ,such as picture ,video and ppt .You can contact me .
Email :quella @smthelp.com
Skype :fan19920311
PCB Assembly
| 1. Create a PCB board template.
2. Create a product. Select a board template. 3. Assign a machine configuration to a product. 4. Define the reference point of a product. 5. Insert fiducials in the fiducial list. 6. Insert correction steps. 7. Add components to the placement list. 8. Optimize feeders and placement sequence via the throughput optimization aid. 9. Simulate the product using the performance simulator. 10. Export the product to run on the Platform machine or split the product with Line Balancer. |
Product Information:
1.LED light PCB separator using the latest V-cut lightweight design, complete the micro shear stress stroke cutting board,apply to cutting PCB circuit board with V groove.
2.The product is placed to the adaptive platform,moving along the guide piece,the lower circular knife rotating initiatively,quality guarantee.
3.Shear stress to a minimum, suitable for strip aluminum plate, LED light bar cutting.
4. Tools made of high-speed steel precision grinding, reusable abrasive use.
FEATURES:
· Complete for the free process
·Adopt instrument control System and closed loop control for heating sources of each zone
·Temperature control adopt circulation hot air heating mode for each zone
·Closed loop control for conveyor system,can go along steadily stepless rate-adjusting
·With over heating alarm function
Product Description:
| Machine Dimension (L*W*H) | 5378 *1320 *1490 mm |
| Weight | Approx.2300 Kg |
| umber of Heating Zones | Top 8/Bottom 8 |
| Length of Heating Zones | 3110mm |
| Heating Mode | Circulation hot air |
| Number of Cooling Zone | Top 2 |
| Nozzle Plate | Aluminum Alloy Plate |
| Max. Width of PCB | 400 mm (Option 450 mm) |
| Range of Rail Width | 50-400 mm (Option 50-450 mm) |
| Conveyor Direction | L→R (Option R→L) |
| Conveyor Height | 900±20 mm |
| PCB Transmission Mode | Mesh |
| Conveyor Speed | 300-2000 mm/min |
| Power Supply | 5 Wire 3 phase, 380V,50/6 0HZ |
| Total Power | 64KW |
| Start up Power | 30KW |
| Power Consumption | 9KW |
| Warming Time | Approx: 30 Min |
| Temperature Range | Room Temp 300℃ |
| Temperature Control Method | PID Close Loop Control + SSR Driving |
| Temperature Control Precision | +-1℃ |
| Temperature Deviation on PCB | +-1.5℃ |
| Abnormal Alarm | Abnormal Temperature (Extra-high temp /Extra-Low temp) |
After sales part of 41132400/41132407 A UIC Switching Servo Amp Assy,we get customer’s good feeback.
Before sale customer used parts, the work we must do is below:
1.Comfirm our parts is in good working
2.Take part’s photo for customer to comfirm
3.Test the parts again before delivery and take video
4.Delivery to customer in a short time to keep customer’s machine starting good working.
If you want to replace your wrong part with a used parts ,if you have any worry about the used parts ,just inquiry us ,we must provide you with the part in a very good status.
Auto insertion丨PCB Assembly丨surface mount technology


