Southern Machinery

After the PCB is completed, the electric elements ought to be attached in order that a functional PCB assembly is formed. There are two construction processes which can be utilized to be able to type the PCB assembly. One could be the through-hole building in which the component leads are inserted within the holes although the other one may be the surface-mount building wherein the components are situated on pads positioned around the external surfaces on the PCB. Each sorts of construction have element leads that are fixed mechanically also as electrically towards the board through a metal solder which has melted.

Additionally, you’ll find a variety of soldering solutions to become utilized as a way to connect the PCB elements to ensure that PCB assembly could be achievable.

Production that is definitely of higher volume have to be carried out by means of machine placement and bulk wave sort of soldering. Having said that, expert technicians possess the capability to solder incredibly minute parts by the hand beneath a microscope. This is typically completed together with the use of tweezers and a soldering iron with a fine tip which is made for compact volume prototypes. Yet, there are parts that are impossible to solder together with the hands just like the ball grid array.

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PCB’s which would make up the PCB assembly have conformal coating that is certainly applied by way of dipping or spraying once the elements are carried out soldering. This coat will generally protect against corrosion plus the leaking of present or achievable shorting because of condensation. PCB assembly is static sensitive, thereby; it should be placed inside antistatic bags although it can be becoming transported. Improper techniques in handling could transmit static charge by way of the board and because of this may well damage the elements.

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Odd-form component mounter
Improve product quality and increase production capacity solution.

odd-form solutions are designed for high volume and high mix production. Odd-form process automation is an efficient way to improve profitability significantly by increasing the throughput and assembly quality.
The benefits can be measured in assembly reliability, accuracy and flexibility, labor savings, assembly yield improvements, floor space savings and optimization of processes.

In the process of SMT, the suction nozzle is quite easily adhered with solder paste or dirt etc. If maintenance has not been done for a long time or the cleaning is not thorough enough while maintaining it, the paste and dirt will be hardened so as to increase the difficulty of cleaning, even it will result in blockage and scraps after long-time accumulation. It practically proves that the S-U24cleaning machine can effectively deal with inflexible solder paste and thoroughly clean the suction nozzle with complex structure.

 

Equipment size	L× W×H (mm)	505 ×570 ×500
Equipment weight	quality	70KG
Cleaning liquor	Cleaning liquor type	Industrial purify water
	consumption	≤400CC/H
Liquid used	Air source	Compressed air
	Pressure range	0.5 -0.6Mpa(While cleaning)
	Jet pressure	≤0.4Mpa
	Air consumption	280NL/min.or less
Power	Voltage	AC200-240V
	Rated power consumption	Max. 200W
Suction nozzle tray	Specification	Default 24 positions
Object to be cleaned	Mounting nozzle	01005-2125

We designed and manufactured Auto Insertion machine in Shenzhen China, — Decreasing labor cost — Easier manufacturing and operations management — Predictable Product Quality – Less repairs — No wrong parts nor wrong polarity — Less risk of damage due to human contact (contamination, ESD, physical damage to components) — Better clinching, less risk of solder issues. — Smaller factory space required to produce same volume of product.

Odd-form components are the only remaining discrete components left to hand assessmbly of a Printed Circuit Board.

The reasons are many，but the fundamental reason is that there are no standards that govern the shape，lead count，packaging，etc.Therefore，most manufacturers are left to handle the components as a special request for proposal and address the problem with a very customized platform.

Our odd components machine is one of the best automation machine for the job can handle components ranging from a 0.01“single pin to a 12”square block if required and do it without tool change or at least an automatic tool change.

This machine also be equipped with vision to inspect the leads and the top of the device for orientation or even position correction.

 

 

 

http://www.slideshare.net/Jessicaxiong4/odd-form-component-mounter
we are professional in this project ，not only just 2or 3 parts . we can install 6 to 48 feeder ，If you have some non-standard shaped components required to complete the machine, you can give us to help you solve.

Machine advantage
1.High return of machines investment
2.Labour saving
3.reduce the related labor costs
4.Keep workmanship consistent with quality
5.Improve the capacity and reliability
6.Space saving

We designed and manufactured Auto Insertion machine in Shenzhen China,  -- Decreasing labor cost  -- Easier manufacturing and operations management  -- Predictable Product Quality – Less repairs  -- No wrong parts nor wrong polarity  -- Less risk of damage due to human contact (contamination, ESD, physical damage to components)  -- Better clinching, less risk of solder issues.  -- Smaller factory space required to produce same volume of product

Welcome to visit Through Hole Technology Channel: https://www.youtube.com/channel/UCXvX1BREsZIKMSFBXKVGCCg

KEY WORDS
Solder Preforms, Pin-In-Paste, Intrusive Reflow, Mixed Technology, Selective Wave Soldering.

We design and manufacture An Auto Insertion machine:

1,Fully automatic PCB loading same as SMT gantry platform

2, One machine can handle both axial and radial lead components

3, Simply operation

4,Quickly production changeover.

5,Feeder slots : 10

6, No need cut and clinch

7, High density.

 

http://www.slideshare.net/Jessicaxiong4/carrier-clips-for-uic-radial-insertion-machine-64930675
Carrier Clip is the very common wearing parts in Radial insertion machine. We manufacture the high copy spare parts , promise the quality and keep low cost .