Southern Machinery
Southern Machinery
SMT & THT PCB Assembly Automation for EMS Factories
Attention PCB Design Engineers:
For a brief time, we will be giving away a FREE Gerber File.
For the first time, Southern Machinery is giving away a FREE Gerber File! If you need help with your design process, we are gladly here to help. Let us make your manufacturing set-up easy and efficient.
We at Southern Machinery know and understand what is needed for a successful PCB Assembly. If you need guidance with design, CAD, equipment configuration, training, just ask! Southern Machinery is not just a place to buy machines, but also a place to get your technical questions answered. So ask us! We want to help you find your PCBA solutions.
Need to Order Spare Parts?
We Have a Deal just for YOU this April, 2017 !
This April 2017 we are extending an extra special offer on spare part orders. Receive Free Shipping on any order that exceeds $1000.
Southern Machinery wants to see your Factory thrive! That is why we make it convenient and easy to order spare parts from us!
– Fast Delivery
– Quick Turnaround Time
– Name Brand Parts
– Lower Cost
– Friendly Service
ONE STOP: Full Line SMT
Stage 1: Semi-Auto Screen Printer
What is a One-Stop SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.
> Semi-Auto screen printer > Buffer conveyor > Pick and place > Conveyor > Reflow Oven > Work table
- Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady
- The Squeegee base can be uplifted 45 degrees, easy to disassemble the squeegee and clean the screen
- The printing base can be move front and rear, and fixed to ensure perfect printing effect
- The printing table has groove and location pin, suited forth single and double-sided board production
- Adopts X, Y, Z axes to align the board by using arm (screen stencil) and printing table
- Microcomputer control equipped with LCD
- User-Friendly Interface with counting function
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Our Process Today Matters
After-Sales Installation Service
Industrial IoT, exciting words that get thrown around in today’s EMS. While we are actively engaged with developing Smart Factories with embedded technologies, we know that today’s after-sales services are vital. Here’s a look at our process and how you can find confidence in our approach to After-Sales Services.
After Sales Service Plan:
- We arrange for your engineers to come to China and offer accommodationsincluding meals, and transportation while learning in our facilities.
- Installation – your equipment is delivered and installed by our engineers
- We then send our engineers to your home factory
- We recommend 7-15 days of Training and Production for full quality control
- Our Engineers are responsible for training your team and work with you to produce your products
- Follow-up – our team follows-up to ensure things are running smoothly
Our engineers are always here to make sure that your EMS Factory is always performing at top capacity. Here are some of the ways we ensure that you have everything you need to maintain top performing Equipment. We offer video trainings, Skype trainings, troubleshooting via Team Viewer, amongst other channels.
The future of After Installation Service with IoT:
With Industrial IoT, we look toward a future where all sensors will be extremely intelligent and collaborate to perform tasks via an entire network geared toward constant monitoring and improvement. Southern Machinery will continue to provide the customer service you are used to but will also have the capability to offer instant feedback with intelligent sensors that constantly read data and measure equipment output and quality. We look forward to this future with you.
[su_button url=”mailto: info@smthelp.com” background=”#00a3b3″ size=”5″]Service Questions HERE! [/su_button]
Pneumatic Cleaning Systems
Stencil Cleaning without VOCs
There are three main pollution sources to consider when dealing with Stencil Cleaning Equipment for your PCBA. They include gaseous emissions, wastewater, and solid emissions. Depending on the regulations of the location you conduct manufacturing, the quantity of the emissions, and any fines or penalties associated with these emissions, we recommend learning about environmental pitfalls and avoiding them all together.
We want to bring cleaner solutions to the PCBA process. In the spirit of education we want to share the environmental pitfalls you can avoid by choosing a Pneumatic Stencil Cleaner:
Air Pollution:
Ozone Depleting Substances
Climate Change Contributing Substances
Odors
tin and copper)
Toxicity to aqueous life before and after biodegradation surface tension modifiers, etc.)
Pneumatic Stencil Cleaner: Filter Changing
CLEAN! Zero pollution SMT stencil cleaning machine
EASY! 2 grade filter for SMT stencil cleaning machine cleaning fluid circulation use
FAST! 3 minutes cleaning process for quick improvement of printing quality
[su_button url=”http://eepurl.com/cBoRZX” background=”#00a3b3″ size=”5″]Sign Up to Learn About SMT Stencil Cleaning[/su_button]
[su_button url=”mailto: info@smthelp.com” background=”#00a3b3″ size=”5″]Contact Us for a Quote! [/su_button]
LED Smart Lighting.
Brightening the LED IoT Movement.
The LED IoT Smart Lighting market is projected to grow over 45% per year by 2020. This multi-billion dollar industry continues to create lighting for all markets meeting demands for efficiency, long lasting lights, and cost cutting on the manufacturing end.
Looking at how the market for the internet of things (IoT) is expanding and spreading into every industry, the notion that people can control every light switch, electronic device or even plumbing fixtures while monitoring the energy usage of these items, are changing the lighting industry in monumental ways. LED is now a global movement and manufacturing companies are quickly advancing their machines to keep up with the great demand.
It is time to consider LED for your manufacturing…
[su_button url=”mailto: info@smthelp.com” background=”#00a3b3″ size=”5″]CLICK HERE for more HELP with Your LED IoT Future! [/su_button]
Odd-Form isn’t what it used to be
Odd-Form Assembly: Questions to Consider for Transitioning to Automation
For the last 20 years any odd-form components that did not come pre-packaged have been assembled BY HAND. Any PCB Assembly in today’s market can gain quick advantages by automating their assembly line. Huge costs are spent unnecessarily on labor and import fees.
If you are considering automation of odd-form components in your PCBA, consider these questions:
- Does your desired component come available in a package?
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Is your lead to hole ratio appropriate for automating?
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Is the quality and repeatability of the component suitable for automation?
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Does your component require lead preparation prior to insertion?
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Does your process require that the component is clinched?
Need help with these questions? Let us know and we will help design your Odd-Form Assembly tailored to your needs!
Higher Quality, Lower Costs, Most Knowledgeable and helpful Engineers
Service Engineer Built Southern Machinery
Did you know that Southern Machinery was founded by a Veteran Service Engineer? Founder, Jason Wu spent over 12 years as a service engineer. Jason’s mode of operation is tailored to the engineering needs of your manufacturing system. If you need guidance with design, CAD, equipment configuration, training, just ask! Southern Machinery is not just a place to buy machines, but also a place to get your technical questions answered. So ask us! We want to help you solve your PCBA problems.
Do you have a question you need answered and can’t seem to locate the information you need? Ask us and we will feature your Q&A!
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Smart SMT Factory
It is time to reexamine how you manufacture. Regardless of your industry, or the size, the opportunity to create a smart factory will no doubt decrease your costs and increase your profits. As technology advances, it is smarter to consider turning your aged model of outsourcing manual labor to a self-manufacturing model using surface mount and auto insertion technologies. If you can have the control of manufacturing your own unique products in-house, decreasing cost, time, and increasing your ROI, why wouldn’t you join the competition and reevaluate your current model?
Southern Machinery has over 20 years of experience, carefully designing your customized tailor-made SMT machines to fit your production. Investing in a customized SMT line for your manufacturing will set to improve your quality, productivity, and reliability.
What we provide:
Full LED solutions tailored to your product
Core technology with our equipment
Highly skilled and professional tech service
Deep experience in LED factory setup
All Solutions to your LED Assembly for Quality and best ROI
LED types: (LED blub, LED tube, LED strip, LED lens)
PCB size: 600mm, ~1200mm
Quantity: No command, start stage
SMT Line Design: Workers: 3-4 people (1 printer operator, 1 mounting operator, 1-2 Quality Control)
Capacity: 20000-22000pcs/hour (28000CPH FOR IPC9850)
Compressed air:6.0kgf/cm²
https://www.youtube.com/watch?v=QEN1QXsFEQc
THT Thriving in the Pro-Audio Industry
NAMM Show 2017
While in attendance at the 2017 National Association of Music Merchants (NAMM) Show last month we found one thing to be true… THT Equipment is far from dead. The music industry continues to require robust and durable components for high quality and heavy duty gear. GEAR, GEAR, GEAR! And the better the gear the more likely THT was involved in the assembly. Proving that THT is not just surviving but thriving in our high-tech world.
But there are many missing links! Many of these specialty components are still placed by hand and many more are still IMPORTED. Opportunities abound for manufacturers to bring all assembly, quality control, and profits back home. Quality is the name of the game when it comes to being #1 in any product category but costs sometimes hold back some manufacturers. According to Joel Menchey, Menchey Music Service, import costs for audio manufacturers are the highest of all costs. This doesn’t have to be so.
We at Southern Machinery have the solutions to lower costs and improve your manufacturing assembly quality! Our S-600-OF Through-hole & Surface Mounting Multifunction Machine paves the way to incorporate THT with SMT technologies. We can help you design the exact machine for your needs, ordered to spec. It’s a simple conversation for a huge shift in ideology and savings.
[su_button url=”mailto: info@smthelp.com” background=”#00a3b3″ size=”5″]CLICK HERE for more HELP with your THT Equipment![/su_button]
FEATURES:
- Six pick-up heads.
- Practical placement speed to 18,000 cph.
- Huge Component Range: places SMDs from 0402 to 15 mm x 15 mm, including resistors, capacitors, inductors, diodes/
audion , IC, SOTs, SOPs, QFPs and CSPs, and THT components. - Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders or 5 THT components feeder.
- Teaching/fiducial recognition camera for easy programming & operation
- Customized nozzles available.
- Bottom fixed-camera vision system for fast, accurate alignment.
- Ball screw drive and heavy-duty, uni-body construction ensure smooth, high-speed movement and high accuracy and repeatability.
- SMEMA-compatible inline
conveyor.
| SPECIFICATIONS:Placement Specifications | |
| Number of Placement Heads | 6 |
| Maximum Placement Speed | 25,000 cph |
| Average Practical Placement Speed | 18,000 cph |
| Placement Accuracy | ±0.05 (0.002″) |
| Minimum SMD Size | 1.02 mm × 0.51 mm (0.04 in × 0.02 in) |
| Maximum SMD Size | 15 mm × 15 mm × 10 mm (0.59” × 0.59” × 0.39“) |
| Alignment Method | Bottom vision standard |
| Capability for SMDs | LEDs, Resistors, Capacitors, Inductors, Diodes, Audion, |
| Transistors, SOTs, SOPs, QFP,s QFNs, CSPs | |
| Pick Up Specifications | |
| Negative Pressure Detection | Yes |
| Components Shortage Alarm | Yes |
| Board Handling Specifications | |
| Board Loading Method | Inline Conveyor |
| Maximum Board Length | 400 mm (31.5“) standard |
| Maximum Board Width | 360 mm (17.2“) |
| Minimum Board Length | 50 mm (1.97”) |
| Minimum Board Width | 50 mm (1.97”) |
| Board Thickness | 0.5 mm to 3.0 mm (0.02” to 0.12″) |
| Fiducial Recognition/ | Yes |
| Coordinate Correction | |
| Feeder Capacity | |
| Feeder Type | Pneumatic |
| Maximum No. of Feeder Ports | 30 Or 5 THT components Feeders. |
| Tape Feeder Sizes | 8, 12, 16 and 24 mm |
| Programming | |
| Operating System | Windows XP |
| PC, Keyboard, Mouse | Yes |
| Monitor | Flat LCD |
| Programming Camera | Yes |
| Numeric Data Entry | Yes |
| CSV Import | Yes |
| Step and Repeat for Matrix Boards | Yes |
| Mechanical Specifications | |
| X Axis Drive Mechanism | Ball Screw & Linear Guide Rail |
| X Axis Drive Motor | AC Servo |
| Y Axis Drive Mechanism | Ball Screw & Linear Guide Rail |
| Y Axis Drive Motor | AC Servo |
| Conveyor Drive Mechanism | Ball Screw & Linear Guide Rail |
| Conveyor Drive Motor | AC Servo |
| Transmission Drive Mechanism | Belt |
| Transmission Drive Motor | DC Stepper |
| Z Axis Drive Mechanism | Belt |
| Z Axis Drive Motor | DC Stepper |
| X-Y Axis Resolution | 0.005 mm (0.0002“) |
| Z Axis Resolution | 0.005 mm (0.0002“) |
| T Axis Range of Motion | 360° |
| Physical Specifications | |
| Overall Dimensions | 1300 mm x 1380 mm x 1410 mm (51.2” x 54.3” x 55.5“) |
| (L x W x H) | |
| Approximate Net Weight | 1000 Kg |
| Facility Requirements | |
| Standard Voltage | 220 V – Single Phase, 50Hz |
| Air Pressure | 0.6MPa (6.1kgf/cm2) |
| Service and Support | |
| Remote Diagnostics | On-line |
| Warranty | 1 Year |