SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

 

Features:

1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

5, the use of safety doors, reduce noise and dust, improve safety.

Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)

。

 

 

 

 

SC-2500S PCB Router Separator specifications：

Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统，需工具（随机配送）

Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数（0-5段）

The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ，50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型，手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能，实时错误信息显示，能直观地查询设备各个IO端口状态，易于排除故障。

Self-diagnosis，display failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7

IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护，依权限进入对应操作界面，保护系统重要参数。(Password protection，the operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面，单个程序切割点容量无限制，切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时，噪声小于60分贝（离设备一米距离测量）

≦78 dB（measured in 1M’s distance ）Maintenance Period保修周期整机1年或以上，主轴2年或主轴3000小时保养服务。

1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程，硬件保养，维修培训服务；程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

 

 

 

SC-3500S Automatic Inline PCB Separator

Features:

1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

6, the use of safety doors, reduce noise and dust, improve safety.

7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

9, can be directly docking the next equipment, sub-plate processing.

10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.

Specifications：

（不含皮带）L1450W1100H1850mmPower

电源

220V/50HZMachine Wattage

机台功率

5.5KWWeight

重量

About1000KGCleaner Dimension

吸尘器尺寸

内置式(Inside)/L450W450H450mmCleaner Wattage

吸尘器功率

2.2KWTable Dimension

工作台尺寸

350mm*350mmCutting Speed

X、Y轴切割速度

0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min)，Z轴至少750mm/s(min)，伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X：420mm、I：60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品（PCB）尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送；宽度60~360mm可调Split plate product分板产品下料皮带输送；宽度420mmWorking Area工作区域（可加工行程）X:300mm，Y：350mm，Z：0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker)，或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力

 

Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数（5段）

Smart to set the no. of knife section(0-3)Break Detection断刀检测有（have）Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有（have）Table NumberTable数量1个Table FunctionTable功能并行Table运行方式；设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ，50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型，全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能，实时错误信息显示，能直观地查询设备各个IO端口状态，易于排除故障。

Self-diagnosis，display failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。

PIC、Windows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护，依权限进入对应操作界面，保护系统重要参数。(Password protection，the operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面，单个程序切割点容量无限制，切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时，噪声小于60分贝（离设备一米距离测量）

≦78 dB（measured in 1M’s distance ）Maintenance Period保修周期整机1年或以上，主轴建议2年以上并在保内提供主轴3000小时保养服务。

Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程，硬件保养，维修培训服务；程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

 

SC-900 Multi-Cutter PCB Separator

For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

SC-900 Separator machine features:

1, the use of multiple sets of upper and lower knife while cutting

2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

4, the device uses power: AC230V gas source: 4-6KGF / cm2

5, the necessary safety devices;

6, the equipment needs to operate smoothly, the necessary test components;

7, according to the normal production capacity needs to reach 1500PCS / H or more

8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

9, using multiple groups simultaneously cut down on the knife

10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

13, circuit board material: aluminum, copper, FR4, glass fiber board;

14, Conveyor line speed can be adjusted;

15, the product pick and place institutions can be adjusted according to the width of the product;

Specifications：

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

How  SMT magazine installed? And how to use it？

ESD SMT magazine

Learn more spare parts:

1, Find us more: https://www.facebook.com/autoinsertion

2, Know more our team: https://cn.linkedin.com/in/smtsupplier

3, Welcome to our factory in Shenzhen China

4, See more machine working video, please Youtube: Auto Insertion

5, Google: Auto+insertion, to get more informations

6,Looking forward to your email: info@smthelp.com

 

 

 

45798407 Tube Continuity

45798406 Tube Continuity

45798405 Tube Continuity

45798404 Tube Continuity

45798403 Tube Continuity

45798402 Tube Continuity

45798401 Tube Continuity

 

 

Preventive Maintenance Schedule

 

WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.

 

CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.

 

500,000 Cycles Check: Perform Maintenance:

1. Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).

 

3,000,000 Cycles Check: Perform Maintenance:

1. Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).

 

12,000,000 Cycles Check: Perform Maintenance:

Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).

48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).

 

 

 

Catalog

1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

• Menu Function
  
• Programming Process
  
  • Calibration
    
  • Place strip
    

 

• Material Station Setting
  
• Place PCB board
  
• Import coordinate
  
• Puzzle Set
  

• Operation Procedure
  
  • Basic Procedure
    
  • Safety
    

 

• Maintenance and management 。
  
  • Maintenance
    
  • Common Faults
    
• Configuration
  
• Quality Guarantee
  

 

 

 

 

 

 

 

 

 

 

 

 

• Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

 

superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

 

 

 

• Specification

 

 

 

• Feature
  
  • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    
  • vision correction: Mounting vision correction, Machine tool vision correction
    
  • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    
  • Laser alignment, online programming
    
  • Vacuum detection, intelligent discriminant good or bad adsorption
    
  • Detection of material lack, automatic alarm
    
  • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    
  • Encapsulation apply
    

 

 

 

 

• Operation panel

  • Reset Button:    Reset the system data can be restored to the initial state
    
  • Lighting Button:    The light switch
    
  • Acceleration and deceleration: Adjust the machine speed
    
  • Step Distance Button:    Adjust the step distance, （step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    
  • Left and right, Up and down Button:    Move the direction key
    
  • Start/stop:    decide when the machine work start and suspend
    
  • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate right，will be back to start, open unlock Safe , the machine will work properly
    
  • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm
    

 

• Operation Guide

  • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Station（check material ）-> Put PCB    -> Import Coordinates -> Puzzle Set（Check PCB）

• Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

 

• Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

• Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

• Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

• Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

• Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

• Operation Procedure

  • Basic Procedure
    

 

 

 

Solder Paste -> SMT pick and place machine -> Reflow Soldering

 

 

• Blowing the solder paste on PCB using the machine
  
• Mount the component with the SMT pick and place machine
  
• Put the Mounted PCB on the Reflow.
  

  • Safety

• This machine has a certain dangerous, non-professional workers do not operate.
  
• Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.
  

 

• Maintenance and management

  • Maintenance

    • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      
    • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      
    • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
      

  • Common Faults

    • The needle do not work: Possible reasons:
      

• Pull needle can not move down, check to pull needle power supply.
  
• Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
  
  • The nozzle do not work:
    

    Possible reasons:

    • Check whether the suction nozzle is fixed in place.
      
    • Whether the suction nozzle deformation or blocked.
      

 

 

• Configuration

 

 

• Quality Guarantee
  

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

• Repair or change the machine without authorization.
  
• The proper use of, inadvertent use or accidental, etc.
  

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

Automatic desktop SMT

pick and  place machine

 

 

 

Model: S-6000V

 

Programming manual

Catalog

• Import Material Order
  

  • Import the coordinate file
    

• Material Stack Configuration
  
  • Coil stock and tray stock
    

 

• Material stack configuration function
  

• Mounting Setting
  
  • Mount setting function and introduction
    
• Puzzle Setting
  
  • Quick makeup
    
• Program Runs
  

 

SMT system programming tutorial

 

 

 

• Import Material Order
  

  • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

• Import PCB coordinates

① PCB coordinate document template, it is the CSV file.

②Open control system main interface – > file – > new file – > import coordinate.

③ The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:

 

Select this option, will perform PCB flip horizontal coordinates

 

 

• Grab the coordinate file by hand

• Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates
  

  
  

  • Manually add the new coordinates
    

  
  ① X Y positioning equipment function
  

 

 

 

 

② Stepping set and X Y movement Function

 

 

 

③ Manual input coordinate function

 

 

 

 

• Material Stack Configuration
  
  • Coil stock and tray stock
    
    • Coil stock: For the coil stock component putting.
      
    • tray stock: For the tray stock and tube IC component putting.
      
  • Material stack configuration function
    
    • Material stack configuration function
      

 

 

 

 

 

• Multi-line batch modification Description
  

 

 

 

• Material stack debugging tools, data checking function description
  

 

 

• Mounting Setting
  
  • Mount setting function and introduction
    

 

Programming parameters automatically get in after the second material Stack Configuration.

 

 

• Calibration Function description

• PCB information – Align programming origin
  

  ① Click the Align program into the coordinate system origin correction interface.

  ② Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

  ③ Calibrating the far two point coordination ( reduce the error), Click OK after finished

 

calibrate.

• Setting Mark point ( This setting must be completed – after operating alignment program origin )

  Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

• Calibration ( This setting must be completed – after operating alignment program origin )

  Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.

• Other Setting

  ① Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

 

② Check invalid pick up material station, check whether the configuration is complete.

 

• Puzzle Setting

  • Quick makeup

It can horizontal and vertical puzzle PCB.

 

 

• Origin offset correction

• Manual correction and automatic correction
  
• Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.
  

  ① Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

 

 

② Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

 

• Program Runs

• Program option function 5.1.1 Function

 

 

 

 

 

Option

Dual stepper reel, can improve the placement rate.

 

 

Nozzle

The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.

 

• Run the patch
  
  • Function
    

 

 

Option

Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls

Set

The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT

placement

Back Home

 

 

Execute

Back to initial state.

Start

Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.

End

End the current work.

5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

Abstract: The laser marking machine is means it use of  laser.  laser has the advantages of small volume (without water cooling, air cooling), good beam quality (fundamental mode), free maintenance etc, is mainly composed of laser, vibration lens, marking card three parts.

Guide: all you want to know about  laser machine knowledge is here!

In recent years, laser marking has become a hot topic in the study of laser physics. It is considered to be a new generation of products that may replace manual marking in an all-round way. The laser marking machine is a permanent mark on the surface of a variety of materials using a laser beam. The principle of marking is to expose deep matter through the evaporation of surface matter, or to engrave traces through the physical change of surface material caused by light energy, or to burn out some substances by optical energy to etch all kinds of graphics、patterns、characters、barcodes etc,.

The laser marking machine is means it use of laser. It has the advantages of small volume (without water cooling, air cooling), good beam quality (fundamental mode), free maintenance etc, is mainly composed of laser, vibration lens, marking card three parts.
Laser marking machine and its laser beam quality was good and with 1064 nm output center,it’s whole life is about 100 thousand hours,Laser compared with other types of markers for longer life. The efficiency of electro-optic conversion is above 28%, and the conversion efficiency of 2%-10% have a great advantage for other type of marking machine. It has excellent performance in energy saving and environmental protection.

Equipment features
1. A variety of metal and nonmetal materials can be processed. Especially for high hardness, high melting point and brittle material, it is more advantageous to mark the brittle material.
2. It belongs to non – contact processing, no damage to products, no tool wear and good marking quality.
3, the laser beam is fine, the processing material consumption is very small, and the processing heat affected zone is small.
4. The processing efficiency is high, the computer is controlled, and the automation is easy to be realized.

Application fields
Markers are widely used in many fields of graphics and text of integrated circuit chip, computer accessories, industrial bearings, watches, electronic and telecommunication products, aerospace devices, auto parts, household appliances, hardware tools, moulds, food packaging, jewelry, tobacco and military things, and mass production line.

Main features
Laser is divided into three kinds of types: CO2 laser/Green laser/UV laser. The following is a detailed introduction.
1, CO2 laser：10~20W, （laser wave is about 1064nm)
2, Green laser：7~10W（laser wave is about 532nm)
3,UV laser:3~5W（laser wave is about 355nm)
Laser marking machine is the most advanced marking equipment in the world. It has many advantages, such as good beam quality, small volume, fast speed, long service life, flexible and convenient installation, and low maintenance.Laser is the latest international, the most reliable structure, small volume, low power consumption.close to the ideal beam, the USB interface output control, optical scanner, laser with high repetition rate, high speed without distortion.

Future advantage
(1) low cost of manufacturing, mature technology and the availability.
(2) the light source has a very small volume area ratio, fast heat dissipation and low loss, so the up conversion efficiency is high and the laser threshold is low.
(3) the output of laser wavelengths is more.
(4)tunability: because of the wide fluorescence spectrum.
(5) the laser easy to apply to various multi-dimensional and arbitrary space processing applications, making the design of the mechanical system very simple.
(6) no thermoelectric refrigeration and water cooling are needed, only a simple air cooling is needed.
(7) high electro-optic efficiency: the integrated electro-optical efficiency is as high as 20%, saving the power consumption of the work and saving the operation cost.

S-UV-30A laser marking machine

Meet the Needs of the SMT Age

 

 

Please read this user manual carefully before running

 

 

 

 

 

 

Automatic PCB cleaning machine

 

USER MANUAL

 

 

 

 

 

 

 

 

 

 

 

 

 

TEL : 0755-83203237

FAX : 0755-23240492

ADD : Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,
Shenzhen City, China

Content

 

Chapter I:            Preamble

 

Chapter II:            Safety Instructions

 

Chapter III:            Installation and Specifications

 

Chapter IV:            Mechanical Steps

 

Chapter V:            Common Troubleshooting

 

Chapter VI:            Regular Preservation

 

 

 

 

Chapter I:        Preamble

 

Welcome to our company’s “fully automatic PCB cleaner”, please use the operator must be familiar with the mechanical structure of the electrical interface equipment, etc. in order to operate the machine. Therefore, please fully understand the operation manual so that the machine can work under the best conditions to get the best benefit. At the same time, we also hope you pay attention to the safe use of machinery.

 

When you get this manual in hand, you have become our customer or client; we will have the obligation to provide you with technical assistance in the use of machinery. If you have any questions about this book, please contact the company Ministry asked. Contact details see the cover. When contacting, be sure to inform the machine nameplate (machine serial number), part name, number, drawing number.

Precautions on use:

 

1. Please confirm the model of the machine you purchased

2. When the machine is running, please read carefully in the operating manual (safety rules and accident prevention);

3. When operating the machine, please strictly observe (safety rules and accident prevention);

4. Due to design changes or special reasons, the delivery of the specific rules of the machine and the manual prepared by the sometimes there are some differences, please understand;

5. User units such as the unauthorized modification of parts on the machine parts, resulting in quality problems or mechanical accidents, our company irresponsible;

 

Note: The copyright of the works in this manual is owned by Shenzhen Southern machinery sales and service Co., Ltd. Without the written permission of Shenzhen Southern machinery sales and service Co., Ltd., it is forbidden to copy or copy the manual, and the third party is prohibited from using the manual.

The Company reserves the right to modify the technical information prepared in this operation manual at any time.

Chapter II:    Safety Instructions

 

Please be sure to follow:

I. Safety rules and accident prevention

1. Safety Precautions

2. Safety signs

3. General safety rules

4. Safety rules related to maintenance work

 

1. Safety Precautions

1.1 Although the emergency stop switch is convenient, but still have to keep in mind the location of the emergency stop switch so that you can emergency shutdown at any time;

1.2 Before starting the machine, be sure to confirm that there is no unsafe factor around before starting the machine.

1.3 Whether for maintenance, adjustment, please turn off the main switch.

1.4 Temporarily shut down when leaving the machine, please press the “stop key”, and also please turn off the main switch.

1.5 Power failure; please turn off the main switch.

1.6 Operation, do not open the machine‘s electrical box.

1.7 To prevent other people from starting the machine by accident during maintenance work, be sure to turn the main switch off.

1.8 Motor and electrical installations related operations, the best electrician operation, and turn off the electricity, wait 15 seconds to repair, maintenance, to prevent the residual voltage.

 

2. Safety signs

2.1 Where necessary, the machine has been posted on the accident prevention warning class safety signs, be sure to follow the signs indicated in the caution;

2.2 Do not peel off the safety signs attached to the warning class of the machine, if the logo is lost or fouled and other reasons, make it unrecognizable, please contact with the company and try to replace;

 

3. General safety rules

3.1 operation and maintenance of the operation of the machine, be sure to be trained by a professional and practical training of personnel to perform, non-professionals do not touch the machine.

3.2 Please check the operation and maintenance of the machine regularly to comply with the safety rules.

3.3 Please always check the necessary equipment to ensure safety, the function is safe.

3.4 If the machine is in an accident or the operation is in danger, please inform our company in writing.

4. Repair operations related to safety rules

4.1 When cleaning the machine or peripherals, stop all the machine‘s movements.

4.2 After finishing the work Please confirm that the status of each part of the machine has been restored to the initial state of starting work.

4.3 Be sure to restart the machine after restoring the cover, cover and other devices that have been removed.

4.4 When replacing electrical parts, the power must be cut off and the same part or equivalent must be used.

4.5 Replacing a new fuse Make sure that it is the same as the original rules before shipping. (To prevent damage to other components of the machine, do not use more than the rated current of the fuse).

4.6 The number of refueling parts, cycle, etc., according to the relevant provisions of this manual.

 

Chapter III:    Installation and Specifications

1. The installation of the machine
   

1. Remove the machine from the box and bag;

2. Place the machine according to the intended installation location;

3. Use the level gauge to adjust the 4 foot cup bolts under the base to adjust and fix the machine to the horizontal position to ensure the safety of the foot cup. After adjusting the level, screw the bolt well, but do not tighten it completely.

4. The compressed air through the trachea access filter, adjust the main regulator button to ensure that the pressure in the 4-6bar range;

5. The single-phase 220V50 / 60HZ power connected to power;

6. According to Chapter III of the “test machine and operation”, respectively, air-run and test plate;

7. for mass production

1. The main features of the machine function
   

1.1 Microcomputer PLC control system, stable and reliable. The circuit is simple, easy to operate, intuitive and beautiful appearance

1.2 Input the total power supply voltage: AC220V online display running status;

1.3 Sliding linear module with high accuracy, long service life, does not need to make adjustment and correction;

1.4 Cylinder adjustable, up and down movement accurately and smoothly;

1.5 Automatic / manual switching function: automatic state can be directly online board and cleaning action; manual state is mainly for the staff on the machine needs to check, commissioning and maintenance;

1.6 Compatible with SMEMA online signal to facilitate connection with other machines online, import photoelectric switch detection PCB inspection position;

1.7 Delivery supply height: 910 ± 20mm;

1.8 Air pressure with the lowest bar 4 bar, power consumption 100VA

Using sound and light alarm function;

1. The main machine specifications and technical parameters
   

 

Dimensions: L650 × W550 × H1250mm

PCB size: the smallest L100 * W50mm, the largest L330 * W300mm

Control system: PLC

PCB transmission direction: left to right

Transmission height: 910 ± 20mm

Power: AC220V, 50 / 60HZ

Weight: 100kg

Power: 100VA

 

1. Structure principle and action description
   

 

Structure principle

Mainly by the transfer device, cleaning device, in addition to static electricity device composed of three parts.

Conveyor is the PCB into or export.

Cleaning device is composed of brush + sticky roller + sticky dust paper, through the cylinder lift movements, the PCB surface dust debris sticky PCB.

In addition to the electrostatic device, after removing the electrostatic precipitator PCB will be smoother, it is not easy to re-dust

 

Action description

Automatic mode:

1. Waiting for the forward engineering machine issued a board signal.

2. Conveyor belt into the front of the engineering machine into the PCB after flowing into the sticky roller to the end of the track.

Wait for the board.

4. After receiving engineering board signal.

PCB outflow

6. Wait for the next PCB to enter (and signal the boarding machine forward).

(For straight through the board, in the automatic mode to turn off the cleaning action and the substrate support can be)

 

Test run and operation

After the installation of the project, should make a serious and detailed boot inspection of the machine, and test machine, to prepare for formally put into production, test run by air separation and sample two-step work.

 

1. Empty run

Before turning on the machine, review all the main screws, tighten the screws, clear the tools for walking on the machine

Excess parts, good machine cleaning, the bearings, screw plus foot lubricant. Click

the control panel into the fully automatic state, the machine began fully automatic operation. After driving to check, should meet the following main requirements:

a) Touch the rack without abnormal vibration;

b) Visually sticky drum lift is stable, non-stop bad operation;

c) Visual substrate stents is smooth, non-stop and other poor operation;

d) Visual belt running or stuck phenomenon;

e) Visual control panel indicator light normal display;

 

2. Trial run

Trial run on the basis of proof of normal operation, test run PCB main check the following points:

a) Operating speed should not be adjusted too high;

b) Check whether the PCB goes in / out smoothly;

c) When there is no gap between the surface of the PCB and the roller when passing through the PCB;

d) Check the drum machine base plate holder is smooth;

 

Chapter IV: Machine Operation Steps

1. Machine operation
   

After debugging, connect the machine signal cable and power supply; open the control panel “power” button.

Adjust the track to the PCB width.

 

Precautions

Into the automatic mode before the track cannot have a PCB to stay, otherwise the machine alarm cannot enter.

The belt sends the machine alarm after the safe time set by the program exceeded, press the reset key after processing the trouble to cancel the alarm.

During production commissioning, the hand or object should not be placed under the rotating device under the condition of electricity / air source;

It is forbidden to put the hand near the exercising device in production operation.

Please keep the body in operation with the operation panel to avoid accidentally touching the operation panel switch, resulting in abnormal stoppage;

Prohibit the use of hand, clothing or other items in automatic mode sensor photoelectric switch;

It is forbidden to manually place the PCB in the carrier platform or rail in automatic mode.

 

 

 

 

Electrical system operation

1 Overview

The machine electrical system using single-phase 220V power supply, the system mainly by the PLC and touch screen control panel and other components.

2. Operating Procedures (Description)

2.1 Turn on the power control switch, release the emergency stop button self-locking, the operation panel is as follows:

 

Operation interface:

Main interface:

Select the interface you want to enter.

Manual interface:

 

 

The motor can be transferred independently, cleaning operation, substrate holder on / off, if you want to return, be sure to put all the switches in the OFF position.

Automatic interface:

 

 

 

 

 

First enter the setup interface will need to set the function and click the “Start” button to enter the automatic production state.

 

Set interface:

 

Open the “cleaning action” and “substrate support” PCB cleaning mode.

Turn off the “cleaning action” and “substrate holder” to PASS (pass-through board) mode.

Power saving mode: It refers to the time that the roller rises after each PCB is cleaned (refer to the power saving mode screen).

The number of settings: refers to the number set to cut or replace the sticky paper, according to the PCB surface cleaning degree and set a specific number PCB surface dust more,

The quantity should be set less, on the contrary, less PCB surface dust, the number should be set more, improve the overall efficiency.

Production Count: Shows the current production quantity.

 

Power saving mode interface:

 

 

 

 

 

 

If the power-saving time is set to 30 seconds, no PCB will enter the machine within 30 seconds after the PCB is output, and the sticky roller will rise until the next PCB enters before it can be directly closed without this function.

 

I / O monitoring interface:

 

 

 

 

 

 

III. Schematic and wiring diagram

 

1. Electric box:

 

 

 

 

 

 

 

 

 

 

2. Sensor distribution:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. PLC I / O:

 

 

 

 

 

 

 

 

4. Online signal:

 

 

If the post-engineering machine is reflow machine without signal line can be connected, then the brown X15 and blue 0V two lines can be shorted!

IV. Installation and maintenance precautions

1) The device uses single-phase 220V power supply; the user can press the electrical schematic maintenance;

2) This equipment must be grounded separately;

3) Often use a clean dust-free paper or cloth and alcohol to clean the sticky roller

4) In addition to the need for cleaning and adjustment, the electrical box door must be closed and not open at will;

5) Daily cleaning should check the various parts of the electrical insulation and fastening the junction of the situation, so as to avoid fever and oxidation;

6) Before operating this unit, you must read this manual carefully, remembering not to operate it arbitrarily;

7) Duplex oil surface, please check once a week to ensure that no water filter cup;

8) Check the battery valve leak-free air leak phenomenon;

9) Check proximity switch and the magnetic sensor sensitivity before operation;

10) Please keep the machine

 

1. Operating process setting process
   

• Turn on the power, turn on the air supply and connect the rear engine signal cable
  
• Eliminate stop
  
• PLC program initialization / reset
  
• Width adjustment
  
• Enter the automatic state
  
• The machine is started normally
  
• normal operation
  
• Stop button is pressed
  
• Disconnect the power
  

 

Chapter V: Common Fault Handling Measures of Main Components

 

1. No board signal sent

Failure causes and solutions:

The two sensors on the track cannot be sensed and the drawer roller holder must be pushed into place.

2. Automatic into the board after the alarm

Failure causes and solutions:

The PCB is jammed causing the belt to run out of time. Reset the machine and align with the front engine track.

PCB is too long, at the same time induction into the track into the board and the board sensor. Flow direction length exceeds the rated length of the machine cannot be used.

3. Alarm when entering auto mode

Failure causes and solutions:

A PCB stays on the track, clear the PCB on the track before entering.

Drawer roller holder must be pushed into place.

Count has not reached the set number.

Chapter VI: Regular Preservation

Regular maintenance is in addition to routine maintenance matters, according to the provisions of the cycle, the machine stopped, there are plans for the usual difficult to confirm the problem inspection trimming, in order to operate safely and improve the quality of some damage is not able to work. Usually once a month for key maintenance; once a year to test the rotation of each part; the wear and tear of moving parts, vibration and so on.

 

To ensure the normal operation of the equipment and avoid any trouble, the equipment should be regularly inspected and lubricated.

• Often use a clean dust-free paper or cloth and alcohol to clean the sticky roller.
  
• Monthly to rail, transmission bearings, sprocket lubricated Department.
  
• Keep the guide rail and chain slot clean and tidy, no foreign body stuck.
  
• Regularly check the various parts of the fastening screws, no loose phenomenon
  
• Periodically clean the photoelectric sensor so as not to be contaminated by foreign matter and cannot work properly.
  
• Not free to change the PLC program, so as not to disorder the program.
  
• Clean the dirt and impurities sticking on the guide rail in time

 PCB cleaning machine